AF93-IS903

September 12, 2017 | Author: rfulchercfifl | Category: Electrical Wiring, Power Supply, Cable, Electrical Impedance, Transmission (Mechanics)
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Instruction Manual For Models AF93/IS903 Adjustable Frequency Drives

Cutler-Hammer

Cutler-Ham mer

RUN FAULT

Scroll Change

SETUP Forward

Settings

F/R

Reverse

OPERAT

E

Keypad

UP

Remote

SELECT

START

DOWN

STOP

93

ETN-COVER-3

Cutler-Hammer

Quick Start Before applying power to the unit, make sure it is properly wired. The input line should be connected to terminals L1, L2, and L3, and the motor should be connected to terminals T1, T2, and T3. The unit should also be properly grounded in accordance with the connection drawings in the AF93/IS903 Instruction Manual. To run the drive in KEYPAD mode, make sure a jumper or customer permissive circuit is connected between terminal 7 and 8, and terminal 7 and 15. See the connection drawings in the AF93/IS903 Instruction Manual.

To Start Drive and Set Speed Complete the following procedure to start the drive and set the speed (to 1200 RPM for example). 1. Apply power and verify both lines of LCD display are lit.

2. Press the SELECT button until Keypad Indicator is lit. 3. Verify the Operate Indicator is lit. If not, press the OPERATE button. 4. Press the START button. 5. Press the UP or DOWN button and verify SPEED SETPOINT appears on the top line of the LCD and speed in RPMs appears on the bottom line. 6. Use the UP or DOWN button to set the drive at 1200 RPM. 7. If reversal of rotation is required, press the F/R button. Press the STOP button to stop the drive.

Cutler-Hammer RUN FAULT

SETUP

F/R

Scroll

Forward

Change Settings

Reverse

OPERATE START UP

Keypad DOWN

Remote

SELECT STOP

ETN-10.A

AF93/IS903 Instruction Manual

Table of Contents Page Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-1 The Meaning of Safety Statements . . . . . . . . . . . . . . . . S-2 AF93/IS903 Safety Statements . . . . . . . . . . . . . . . . . . . . S-2 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Pre-Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Installation Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15 Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33 Using Your Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 About Your Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Keypad Tips and Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 Using the Start Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 Using the Stop Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7 Using the Forward/Reverse Button. . . . . . . . . . . . . . . . . 3-8 Changing Parameter Settings. . . . . . . . . . . . . . . . . . . . . . 3-10

AF93/IS903 Instruction Manual i

Table of Contents Page Using the Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 AF93/IS903 Parameter List . . . . . . . . . . . . . . . . . . . . . . . . 4-2 AF93/IS903 Parameter Descriptions . . . . . . . . . . . . . . 4-13 Troubleshooting Your Drive . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 Displaying Fault Messages . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Solutions To Drive Problems . . . . . . . . . . . . . . . . . . . . . . . 5-3 Checking DC Bus Voltage . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1 AF93/IS903 Parameter List - Numerical Order . . . . . A-2 AF93/IS903 Parameter List - Alphabetical Order . . . A-4 AF93/IS903 Keypad Template . . . . . . . . . . . . . . . . . . . . . A-7 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-1

AF93/IS903 Instruction Manual ii

Safety Cutler-Hammer has made every effort to provide you with the safest motor drives on the market but wishes to point out how to safely operate and troubleshoot your drive. After you review this section you will: ¥ Understand the meaning of the Safety Alert Symbol, Danger, Warning, Caution, and Notice safety statements. ¥ Know what safety statements you should be aware of when you operate and troubleshoot Cutler-Hammer motor drives.

AF93/IS903 Instruction Manual S-1

Safety The Meaning of Safety Statements

AF93/IS903 Safety Statements

You will find various types of safety information on the following pages and on the labels attached to the equipment. This section explains their meaning.

The following safety statements relate to the installation, operation and troubleshooting of Cutler-Hammer Adjustable Frequency Drives.

Notice - Make sure you read and understand The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

the installation procedures in this manual before you attempt to operate or troubleshoot the equipment.

Danger High Voltage Danger Danger means that failure to follow this safety statement will result in serious personal injury or death.

Warning Warning means that failure to follow this safety statement could result in serious personal injury or death.

Caution

Motor control equipment and electronic controllers are connected to hazardous line voltage. When you install or service Adjustable Frequency Drives and electronic controllers, there may be exposed components with their cases and protrusions at or above line potential. Take extreme care to protect yourself and others against shock: ¥ Observe all shock hazard labels that may be located inside the drive. ¥ Stand on an insulating pad and make it a habit to use only one hand when installing or checking components. ¥ Always work with another person in case an emergency occurs.

Caution means that failure to follow this safety statement may result in minor or

¥ Always disconnect power before you install or check controllers or perform maintenance.

moderate personal injury or property damage.

¥ Be sure equipment is properly grounded.

Notice - means that failure to follow these instructions could cause damage to the equipment or cause it to operate improperly.

¥ Make sure that all electrical work conforms with the National Electrical Codes and local regulations. ¥ Installation should only be performed by qualified personnel.

AF93/IS903 Instruction Manual S-2

Safety Danger High Voltage Internal parts of the drive are at line voltage when AC power is connected to input terminals. This voltage is extremely dangerous and can cause death or serious injury. When the supply is disconnected from the input terminal block, it will take up to 10 minutes before the DC bus capacitors are discharged to a safe voltage. To ensure the voltage is safe, monitor the capacitor discharge with a digital voltmeter connected between the ÒAÓ and ÒBÓ terminals on the capacitor assembly as described in Section 5, Troubleshooting. Do not work on the drive until the capacitors have completely discharged. Do not attempt to discharge the capacitors by short circuiting the bus.

Danger AF93/IS903 Adjustable Frequency Drives are not suitable for use in an explosive atmosphere or in a ÒHazardous (Classified) Location.Ó See Article 500 of the National Electric Code.

Caution A hazard of potential damage to your drive, due to overheating, exists if your drive is operated at a line impedance below 1%. You must ensure that the input line power has an impedance of at least 1%, and less than or equal to 5% for proper drive operation. Damage may occur if the source impedance is less than 1%. If the source impedance is more than 5%, the drive may not provide rated output voltage. Install a AF93/IS903 1% input line reactor if your line impedance measures below 1%.

Warning Carefully consider the application when you select AF93/IS903 Adjustable Frequency Drive components and options and associated drive motor. You must ensure that your application meets the restrictions stated in this manual and the nameplate of your drive. Failure to observe these restrictions can cause personal injury or damage to personal property and could void your warranty: ¥ Make sure selected equipment meets the requirements of the NEC, NEMA, UL, CSA, IEC, IEEE, and local codes. ¥ Pay particular attention to the requirements for motor and power disconnect devices, emergency stop pushbuttons, pre-start alarms and guards on mechanical power transmission apparatus. ¥ Make sure motor selected is appropriately sized for the application. Follow the recommendations in Section 2 of this manual, Pre-Installation. ¥ If you configure the drive to operate above 60 Hz, the motor may operate above its nameplate speed. Personal injury or equipment damage may exist when you operate the motor and driven machines above their rated speed. Make certain that all guards and shields are in place before operating at any speed. Refer to the motor manufacturer to verify safe motor speed. Before operating the equipment, make sure that appropriate guards and safety devices are in place.

AF93/IS903 Instruction Manual S-3

Safety Warning Rotating mechanical equipment can cause serious personal injury and property damage unless you handle them carefully, especially when the equipment is operating: ¥ Never wear loose fitting clothing, such as ties and scarves, when you operate rotating mechanical equipment. ¥ Always wear safety glasses when you operate rotating mechanical equipment. ¥ Stand clear, and make sure all hands and feet are clear, of rotating mechanical equipment before you start the Adjustable Frequency Drive. ¥ Refer to OSHA rules and regulations, paragraph 1910.219 for the use of guards on mechanical power transmission devices.

Caution AF93/IS903 Adjustable Frequency Drives contain components and sub-assemblies that are sensitive to electrostatic discharge. Static control precautions are required when installing, testing, servicing, or repairing your Adjustable Frequency Drive. Component damage may result if you ignore electrostatic discharge control procedures. Observe the following precautions when you are working with electrical subassemblies: ¥ Before opening the enclosure, discharge static electricity from your body by touching a grounded metal object. ¥ When installing the equipment, connect the equipment ground conductor as soon as possible. ¥ Keep your hands and tools away from the electronic circuitry as much as possible. Nonconductive materials such as paper, plastic and Styrofoam must be kept away from the electronic circuitry. Do not use tape in the equipment enclosure. Pulling tape from a roll generates a high static charge. ¥ Printed circuit boards must be repaired by Cutler-Hammer technicians. Field service of printed circuit boards inside your AF93/IS903 is not possible without the proper software or diagnostic tools.

AF93/IS903 Instruction Manual S-4

SECTION 1

Introduction About This Manual Congratulations! You have purchased one of the most sophisticated Adjustable Frequency Drives in the industry. Your drive is part of a family of drives that provide AC motor speed control in a wide variety of industrial and commercial applications. Models are available for 2 to 25 Hp applications. This manual provides a check list, drawings, specifications and pre-installation information to help you select the right equipment and properly install your AF93/IS903 Adjustable Frequency Drive. To assure successful installation, thoroughly read and understand the material presented in each section before you attempt to install the drive. If this is your first installation, we suggest that you read each section in the sequence they are presented since they assume you know the material presented previously. Once you are an experienced installer, you can use the manual as a source of reference and look up the information you need using the index as a guide. AF93/IS903 Adjustable Frequency Drives are designed to provide adjustable speed control of three phase motors. The microprocessor based pulse width modulated (PWM) drives have standard features which can be programmed to tailor your driveÕs performance to suit your needs.

AF93/IS903 Instruction Manual 1-1

About This Manual SECTION 1 Note that throughout the manual, titles of sections and other AF93/IS903 manuals are shown in italics. Items in bold italics are important. Items in bold without italics are parameters or commands that appear on the LCD of the keypad on your AF93/IS903 Adjustable Frequency Drive. If you have any questions or comments, please feel free to contact us. We at Cutler-Hammer are proud to have you as a customer and can assure you that you will have many productive years from your new AF93/IS903 Adjustable Frequency Drive.

AF93/IS903 Instruction Manual 1-2

SECTION 2

Installation About This Section This section of the AF93/IS903 Instruction manual provides preinstallation information, an installation check list, drawings, and specifications to help you select the right equipment and properly install your AF93/IS903 Adjustable Frequency Drive. To ensure successful installation, thoroughly read and understand the material presented in this section before you attempt to install the drive. If this is your first installation, we suggest that you read this section in the sequence it is presented. Once you are an experienced installer, you can use this section as a source of reference and look up the information you need using the index as a guide.

AF93/IS903 Instruction Manual 2-1

INSTALLATION

AF93/IS903 Instruction Manual 2-2

Pre-Installation

This part of the Installation section of this Instruction Manual provides guidelines to consider before you install your drive: ¥ Handling of Drive After Delivery. ¥ Where to Locate Drive. ¥ Application Considerations. ¥ Input Line Considerations. ¥ Output Power Considerations ¥ Analog and Digital Signal Considerations.

AF93/IS903 Instruction Manual 2-3

Pre-Installation INSTALLATION

Handling of Drive After Delivery Although every precaution is taken to ensure that the unit is delivered in good condition, take a moment to inspect your drive after it arrives at your plant: 1. Inspect the shipping container for evidence of rough handling immediately after the unit arrives. Report all damage to the freight carrier and your nearest Cutler-Hammer customer support center and your CutlerHammer sales representative.

3. If you are not installing the drive right away, store the drive in a clean, dry, area where the ambient temperature is between -4 to 158¡F (-20 to 70¡C) and less than or equal to 95% humidity (non condensing). Make sure the drive is not subject to a corrosive atmosphere (such as H2S).

2. Carefully unpack the drive, taking care to save the shipping container and any packing material should you need to return the unit at a later date. Verify that the items on the packing list or bill of lading agree with your order.

!

Warning

Large frame AF93/IS903 Adjustable Frequency Drives may require more than one person to move from one location to another. Observe proper lifting techniques to avoid injury when handling heavy electrical equipment.

AF93/IS903 Instruction Manual 2-4

Pre-Installation INSTALLATION

Where to Locate Drive Consider the following: 1. Locate the drive in an area consistent with the environment specifications listed in the Specifications section of this manual. Mount enclosures away from heavy and overhead construction.

3. Refer to the illustrations in the Drawings section of this manual for the mounting dimensions of each enclosure. 4. Make sure there is plenty of ventilating space surrounding the drive. Refer to the illustrations in the Drawings section of this manual for ventilation clearances.

2. Select the type of enclosure that meets your application. Note: Standard AF93/IS903 NEMA 1 drives can withstand an ambient temperature of 122¡F (50¡C) up to 3,300 feet (1000 meters) above sea level. Standard AF93/IS903 NEMA 12 drives can withstand an ambient temperature of 104¡F (40¡C) up to 3,300 feet (1000 meters) above sea level. If you install the drive in an optional enclosure, the maximum temperature is derated. If you install an enclosure at temperatures exceeding these values, you must derate the unit as follows: For every 9¡F (5¡C) over the rated temperature you must derate the AF93/IS903 current ratings by 10%. However, do not exceed a maximum of 131¡F (55¡C) under any circumstances. In addition for every 1000 feet (300 meters) above the rated altitude, you must derate the AF93/IS903 current ratings by 2%.

AF93/IS903 Instruction Manual 2-5

Pre-Installation INSTALLATION

Application Considerations When you plan your AF93/IS903 Adjustable Frequency Drive installation, consider its application. Different applications, such as industrial process control and HVAC system control, require different drive options, motors and software configuration.

3. An AF93/IS903 circuit breaker is a lockable means for disconnecting the motor from the power source. The circuit breaker is mounted in an optional NEMA 1 or 12 enclosure or MCC.

The following is a list of items you should keep in mind when you plan the installation and order the materials. It is important to note that some of the options available for your drive must be installed at the factory.

AF93/IS903 Options 1. Remember you must have an input line impedance of at least 1% and not over 5% for proper drive operation. You should calculate the input line impedance to determine whether a 1% input reactor is required. Refer to the discussion on Input Line Considerations later in this section for more details on determining input line impedance. 2. Order a 3% or 5% input line reactor to correct input line harmonic distortions as required. Refer to the discussion on Input Line Characteristics on later in this section for more details for more details on harmonic distortions.

AF93/IS903 Instruction Manual 2-6

Pre-Installation INSTALLATION

Application Considerations 3. Multiple motors may be operated by an AF93/IS903 drive if:

Motor Selection Careful consideration of the proper motor is essential to obtain optimum performance from your drive. Contact your Cutler-Hammer sales representative or distributor for additional assistance and/or literature regarding motor selection and other aspects of drive applications. 1. Your AF93/IS903 drive is designed to be connected directly to a single, NEMA design B, three phase AC motor. The motor must be selected and applied so that the average operating motor current and horsepower do not exceed the continuous current and horsepower ratings of the drive. The intermittent operating current must not exceed the intermittent current rating of the drive. 2. Consider the effect of speed on the cooling capacity of the motor. As you slow down some types of motors (such as a Totally Enclosed Fan Cooled [TEFC]), its internal fan turns slower which reduces air flow through the motor. Typically, these types of motors may overheat if you operate them for extended periods of time at their rated torque and a reduced speed (less than 50% of full speed). Choose a motor that matches the expected duty, torque range and speed.

¥ Total current from all motors does not exceed the current rating of the AF93/IS903. ¥ Individual motor overload protection is supplied. ¥ All motors must start and change speed together.

!

Warning

If you configure the drive to operate above 60 Hz, the motor may operate above its nameplate speed. Personal injury or equipment damage may exist when you operate the motor and driven machines above their rated speed. Make certain that all guards and shields are in place before operating at any speed. Refer to the motor manufacturer to verify safe motor speed.

AF93/IS903 Instruction Manual 2-7

Pre-Installation INSTALLATION

Input Line Considerations All wiring must comply with the requirements of the National Electric Code (NEC) and/or other codes as required by the authority having jurisdiction over the installation. The installer must ensure that the electrical connections at the site conform with the connection diagrams shipped with the drive. Note: Make sure you use the most recent version of the codes when you install your AF93/IS903 drive.

Input Line Conductor and Branch Circuit Overload Protection Selection Use a combination of the following guidelines to choose the correct input line conductors and proper branch circuit overload protection: Note: Select the input line conductor size and branch circuit overload protection in accordance with applicable code requirements. ¥ The input line and branch circuit overload protection must be rated for the input voltage and current stated on the nameplate of the drive. ¥ For runs over 300 feet, consider the recommended minimum wire size listed in Table 2-1. ¥ In addition, consider the wire size capacity of the input line terminals: 2 to 10 Hp Maximum wire size is #10 AWG 15 to 25 Hp Maximum wire size is #4 AWG ¥ The input line conductors must be made of copper with a temperature rating of at least 167¡F (75¡C).

Grounding Connections For personal safety and reliable equipment operation, firmly connect each chassis to earth ground as shown in the connection diagrams in the Drawings section of this manual. The AF93/IS903 chassis ground conductor should be the same size as the input line conductors or sized according to electrical code requirements. Use a copper or aluminum conductor. Connection to a grounded conduit does not provide an adequate equipment ground. Make sure that all operatorÕs control stations and motor frames are adequately grounded.

Input Line Impedance You must ensure that the input line power has an impedance of at least 1% and less than or equal to 5% equated to drive size for proper operation. Damage to the drive may occur if the source impedance is less than 1%. If the source impedance is more than 5%, the drive may not provide rated output voltage. Actual input current varies considerably in response to the efficiency and power factor of the motor connected to your drive and the impedance of the power source. Since power source impedance has an effect on the harmonic content of the input current, the amount of impedance affects the value of the input line current.

¥ The power terminal tightening torque range is 16-18 in. lbs. on terminals L1, L2, L3, T1, T2, T3, and the ground lugs.

AF93/IS903 Instruction Manual 2-8

Pre-Installation INSTALLATION

Input Line Considerations The value of source impedance is expressed as a percent of the effective impedance of the drive. To determine the source impedance as a percent of the effective impedance of the drive, you must know: ¥ The short circuit capacity of the power source at the driveÕs input power terminals. ¥ The full load (output) current rating of the drive (found on the nameplate). The following calculation provides the source impedance as a percent of the effective impedance of the drive: Full Load Current 100 = Source Short Circuit Capacity * Impedance

The short circuit capacity must be at least 20 times the full load current rating (5% impedance) and no more than 100 times the full load current rating (1% impedance). For example, if the full load (output) current of an AF93/IS903 drive is 22 amps and the short circuit current capacity of the power source is 2200 amps, the source impedance is: 22 2200

* 100 = 1.00%

Since the design of a power distribution system often includes a short circuit capacity study, power distribution system drawings or other distribution system documentation may show the short circuit capacity at various points. If this data is not available, contact your CutlerHammer sales representative or distributor for help on estimating or calculating short circuit current capacity.

AF93/IS903 Instruction Manual 2-9

Pre-Installation INSTALLATION

Input Line Considerations Typical Current per NEC in Amps.

Recommended Minimum Wire Size (AWG and MCM) To Prevent Excessive Voltage Drop (For Various Wire Run Distances in Feet). 230V [460V]

Hp

230V [460V]

300 Ft.

500 Ft.

700 Ft.

1,000 Ft.

1,500 Ft.

2,000 Ft.

2

6.8 [3.4]

14 [14]

12 [14]

12 [14]

10 [14]

8 [12]

6 [10]

3

9.6 [4.8]

14 [14]

12 [14]

10 [14]

8 [12]

6 [10]

4 [8]

5

15.2 [7.6]

12 [14]

10 [12]

8 [12]

6 [10]

6 [8]

4 [6]

7.5

22 [11]

10 [14]

8 [12]

6 [10]

6 [8]

4 [6]

2 [4]

10

28 [14]

8 [12]

8 [10]

6 [8]

4 [6]

2 [6]

1 [4]

15

42 [21]

8 [10]

6 [8]

4 [6]

2 [6]

1/0 [4]

2/0 [2]

20

54 [27]

6 [8]

4 [8]

4 [6]

1 [4]

2/0 [2]

4/0 [1]

25

68 [34]

6 [8]

4 [8]

4 [6]

1 [4]

2/0 [2]

4/0 [1]

Note 1: Make sure that the wireway conforms with the applicable electrical codes and is designed to support the wire size indicated in this table. Note 2: Refer to Input and Output Considerations for terminal block limitations.

Recommended Minimum Input Line and Output Power Wire Size Table 2-1

AF93/IS903 Instruction Manual 2-10

Pre-Installation INSTALLATION

Input Line Considerations Harmonic Distortion As stated in the discussion on Input Line Impedance, source impedance can affect the harmonic content of the input line current. As source impedance increases, line current harmonic content decreases. The relationship between input line impedance and harmonic voltage distortion is just the opposite of the relationship between impedance and current distortion. As source impedance increases, so does harmonic voltage distortion.

For example, if the source impedance (expressed as a percent of the effective impedance of the drive) is 1%, you will cause less than 5% harmonic voltage distortion when you connect a single AF93/IS903 to an undistorted power source. If the source impedance increases to 5%, the resulting harmonic distortion is less than 10%. Contact your Cutler-Hammer sales representative or distributor for assistance in estimating harmonic distortion in multiple drive installations. They can also provide assistance in selecting a means of harmonic reduction such as line reactors.

AF93/IS903 Instruction Manual 2-11

Pre-Installation INSTALLATION

Input Line Considerations Input Line Routing For 7.5 to 25 Hp AF93/IS903: ¥ If you use conduit - Use a separate conduit for input line conductors and output power conductors. Never route analog and digital wiring from any equipment in the same conduit as input or output power wiring. ¥ If you use cable trays - Use a separate cable tray for input line conductors and output line conductors. Never route analog and digital wiring from any equipment in the same cable tray as input or output power wiring. For 2 to 5 Hp AF93/IS903: If you use conduit, use separate conduit for input and output power and AF93/IS903 control wiring, up to the AF93/IS903 drive. At the drive use a T-coupling to combine the input power and output power wiring and attach to conduit entry point.

Multiple Conductor Wiring If multiconductor wiring is used, a separate multiconductor cable must be used for the input line wiring for each drive.

Line Fuses Line fuses are intended to remove input line voltage from the drive in the event of internal component and drive failure. Line fuses must not be used in place of branch circuit overload protection.

CT (Current Transformer) On 2 Hp, 3 Hp, and 5 Hp units manufactured prior to May 2, 1996 and 7.5 and 10 Hp units manufactured prior to July 1, 1996, a CT was supplied internal to the drive for ground fault protection. On units manufactured after these dates, the ground fault protection is built into the transistor module. If your drive contains a CT to provide ground fault protection, input lines L1,

L2, and L3 must pass through the CT when you are installing the input lines (See 5 and 10 Hp connection drawings): 1. Remove the foam packing. 2. Pass L1, L2, and L3 through the knockout and current transformer and then connect them to terminals L1, L2, and L3, respectively. 3. DO NOT pass any ground lines through the current transformer. 4. The current transformer is connected to the logic board at the factory.

AF93/IS903 Circuit Breaker This option is used as a mechanical means of disconnecting output power to the motor. AF93/IS903 circuit breakers must not be used in place of branch circuit overload protection.

Isolation Transformers Isolation transformers can be used with AF93/IS903 Adjustable Frequency Drives. Remember that the input line impedance must be at least 1% and not over 5% with the drive running. See the previous discussion on Input Line Impedance.

Power Factor Correction The displacement power factor at the input terminals of an AF93/IS903 drive is approximately 0.95 at all operating speeds and loads. Therefore, power factor correction capacitors are not required and should not be installed. If capacitors for correcting the power factor of other equipment are installed too close to the drive, there may be an undesirable interaction between the capacitors and the drive.

Standby Power Generation Three phase standby power generators can be used with AF93/IS903 Adjustable Frequency Drives as long as the input line impedance is within the 1% to 5% range.

AF93/IS903 Instruction Manual 2-12

Pre-Installation INSTALLATION

Output Power Considerations To comply with local and nationally recognized codes, such as the NEC, you must consider proper output power wiring when you plan your Adjustable Frequency Drive installation. Note: Make sure you use the most recent version of the codes when you install your AF93/IS903 drive.

Output Power Conductor and Ground Conductor Sizing Use a combination of the following guidelines to choose the correct output line conductors and proper branch circuit overload protection: Note: Select the output power conductor size in accordance with applicable code requirements. ¥ The output power conductors must be rated for the output voltage and current stated on the nameplate of the drive. ¥ For runs over 300 feet, consider the recommended minimum wire size listed in Table 2-1. ¥ In addition, consider the wire size capacity of the output line terminals: 2 to 10 Hp Maximum wire size is #10 AWG 15 to 25 Hp Maximum wire size is #4 AWG ¥ The input line conductors must be made of copper with a temperature rating of at least 167¡F (75¡C). ¥ The power terminal tightening torque range is 16-18 in. lbs. on terminals L1, L2, L3, T1, T2, T3, and the ground lugs. ¥ The AF93/IS903 chassis ground conductor should be the same size as the output line conductors or sized according to electrical code requirements. Use a copper or aluminum conductor. ¥ Connection to a grounded conduit does not provide an adequate equipment ground.

Output Power Conductor Routing For 7.5 to 25 Hp AF93/IS903: ¥ If you use conduit - Use a separate conduit for input line conductors and output power conductors. Never route analog and digital wiring from any equipment in the same conduit as input or output power wiring. ¥ If you use cable trays - Use a separate cable tray for input line conductors and output line conductors. Never route analog and digital wiring from any equipment in the same cable tray as input or output power wiring. For 2 to 5 Hp AF93/IS903: If you use conduit, use separate conduit for input and output power and AF93/IS903 control wiring, up to the AF93/IS903 drive. At the drive use a T-coupling to combine the input power and output power wiring and attach to conduit entry point.

Overcurrent Protection AF93/IS903 Adjustable Frequency Drives are designed to automatically provide overcurrent protection for the output power circuit only if one motor is connected to the drive and sized to match the drive. If more than one motor is connected to the drive, each motor must have its own overcurrent protection. In addition, the combined input current rating on the nameplate of each motor must not exceed the output current rating of the drive.

Power Factor Correction Power factor correction capacitors must never be connected to the output of the drive. They may damage the drive and would not serve any useful purpose.

¥ Make sure that all operatorÕs control stations and motor frames are adequately grounded.

AF93/IS903 Instruction Manual 2-13

Pre-Installation INSTALLATION

Analog and Digital Signal Considerations To comply with the design of the drive and local and nationally recognized codes, consider proper analog and digital signal wiring when you plan your Adjustable Frequency Drive installation. Note: Make sure you use the most recent version of the codes when you install your AF93/IS903 drive.

External Fault Signal Some configurations, such as an optional overload interlock relay, provide an external fault signal to the drive so the drive will not start if the relay has tripped and has not been reset. If this or other option that requires an external fault signal is installed by the factory, the signal is factory wired. See the connection diagrams in the Drawings section of this manual for details.

Analog and Digital Signal Wiring ¥ 18 AWG wire size is recommended. Minimum wire size is 20 AWG. Maximum wire size is 16 AWG. ¥ One conductor per terminal for 16 AWG conductors. Two conductors per terminal at 18 AWG. Three conductors per terminal at 20 AWG. ¥ Maximum length is 500 feet; call your CutlerHammer sales representative or distributor for longer runs. ¥ Use shielded cable for the analog signal conductors where indicated on the terminal block connection diagram. Typically, shielding is required for all analog input and output runs. All digital signal runs over 75 feet long should be shielded. ¥ Only ground the shield conductor of shielded cable at the terminal block of the drive for input signals only. Output signals should not be grounded at the drive end of the cable but should be grounded at the device.

AF93/IS903 Instruction 2-14

¥ The analog and digital signal conductors must be made of copper with a temperature rating of at least 167¡F (75¡C).

Analog and Digital Conductor Routing For 7.5 to 25 Hp AF93/IS903: ¥ If you use conduit: Never route analog and digital wiring from any equipment in the same conduit as input or output power wiring. Do not run AF93/IS903 Adjustable Frequency Drive analog and digital signal conductors in the same conduit that has control wiring for other equipment. For 2 to 5 Hp AF93/IS903: If you use conduit, use separate conduit for input and output power and AF93/IS903 control wiring, up to the AF93/IS903 drive. At the drive use a T-coupling to combine the input power and output power wiring and attach to conduit entry point. ¥ If you use cable trays: Never route analog and digital wiring from any equipment in the same cable tray as input or output power wiring. Separate analog and digital wiring for your AF93/IS903 drive from other control equipment wiring using a metal tray divider or keeping the conductors at least 2 inches apart. Trays containing analog and digital wiring should be separated from trays containing low voltage (up to 30 volts) power wiring by at least 9 inches. Trays containing analog and digital wiring should be separated from trays containing medium voltage (between 30 and 150 volts) power wiring by at least 18 inches.

Installation Check List To help assure a safe and reliable drive installation, make sure that the following tasks have been properly completed. You can find complete information on the task by referring to the Section(s) listed in the right column:

Installation Tasks



Pre-Installation Handling of Drive After Delivery Where to Locate Drive Application Considerations Input Line Considerations Output Power Considerations Analog and Digital Signal Considerations

Page 2-3 2-4 2-5 2-6 to 2-7 2-8 to 2-12 2-13 2-14

AF93/IS903 Instruction Manual 2-15

Installation Check List INSTALLATION

!

Warning

To avoid an electrical shock, which can cause serious personal injury or death, make sure branch circuit AC power is disconnected before you rough-in and connect the wiring.

Installation Tasks



Rough-In Enclosures ¥ Install options, if necessary, using the instructions packed with each option.



Page

AF93/IS903 Options Manual

¥ Mount enclosures, in location selected, when job site is clear of heavy and overhead construction.

2-5

¥ Use mounting dimensions shown in the applicable enclosure illustration.

2-22 to 2-24

Rough-In Wiring ¥ Refer to the pre-installation section and gather wiring and materials necessary to install input line, output power, and terminal block wiring. ¥ Route all wiring through conduit or cable trays as described.

AF93/IS903 Instruction Manual 2-16

2-12 to 2-14

Installation Check List INSTALLATION

!

Caution

AF93/IS903 Adjustable Frequency Drives contain components and sub-assemblies that are sensitive to electrostatic discharge. Static control precautions are required when installing, testing, servicing, or repairing your Adjustable Frequency Drive. Component damage may result if you ignore electrostatic discharge control procedures.

Installation Tasks



Page

Connect Wiring ¥ Connect input line and output power conductors to locations shown in applicable connection diagram.

2-29 and 2-30

¥ Connect input and output ground conductors to the chassis where shown on the applicable connection diagram.

2-29 and 2-30

¥ Connect the analog and digital signal wiring to locations shown on the applicable connection diagram.

2-29 to 2-32

¥ Connect all shielded cables to terminal block ground terminals where shown on the applicable connection diagram. Ground the cable at the drive end for inputs only.

2-31 and 2-32

¥ Check all wiring connections against all connection diagrams shown at the end of this section, and those that came packed with the drive.

AF93/IS903 Instruction Manual 2-17

Installation Check List INSTALLATION

Warning

!

To avoid an electrical shock , which can cause serious personal injury or death, make sure AC power is disconnected from drive before you connect the output power to the motor.

!

Caution

Read and heed all danger, warning, and caution statements contained in the motor manual and attached to the equipment. Refer to OSHA rules and regulations, paragraph 1910.219 for guards on mechanical power transmission apparatus.

Installation Tasks



Install Motor and Related Equipment ¥ Mount motor and related equipment according to manufacturerÕs instructions. Care should be taken to assure that the motor is properly aligned with the driven machinery to minimize motor loading. ¥ Connect output wiring to motor according to the motor manufacturerÕs instructions. Make sure all phases are properly connected and the motor frame is grounded. Then connect the motor, applying the proper voltage, according to the diagram provided on the motor nameplate. ¥ Check wiring connections to the motor.

AF93/IS903 Instruction Manual 2-18

Installation Check List INSTALLATION

Installation Tasks



Initial Startup 1. Before applying power to the drive, perform a safety check to assure the motor can rotate freely and that all necessary guards and shields are in place. 2. Apply AC power to the drive. If the required jumpers or customer control circuitry is connected between terminals 7 and 8, and terminals 7 and 15 (see Figures 2-8 and 2-9), the drive is ready to operate as shipped using the keypad operator controls. 3. Use the operator keypad to enter the motor nameplate parameters. Follow the instructions for entering parameters in the Using Your Keypad and Using the Parameters sections. If the motor is designed for a non-standard voltage or frequency, or if there are other unusual operating requirements, we recommend that you contact the Cutler-Hammer Solid State Motor Control Service Department for startup assistance. 4. Set a low operating speed. 5. If Reverse indicator is illuminated, press F/R button, Forward indicator will light. 6. Press the Start button. Check to see that the motor is rotating in the correct direction. Be prepared to stop the drive if the direction of rotation is not correct. If the direction is not correct, reverse the connection of any two motor leads. 7. Check operation throughout the normal operating speed range. 8. If you observe abnormal operation, refer to the Troubleshooting section of this Instruction Manual. 9. Check operation with external control circuitry.

AF93/IS903 Instruction Manual 2-19

INSTALLATION

AF93/IS903 Instruction Manual 2-20

Drawings

This part of the Installation section of this Instruction Manual presents the following series of drawings: ¥ Outline dimensions and options for mounting each chassis. ¥ Component identification drawings. ¥ Connection diagrams.

AF93/IS903 Instruction Manual 2-21

Drawings INSTALLATION

4" Ventilation Space Required

¿.207" (5.25 mm) 1 (Two Places)

.28" [7.00 mm]

5.6" [142.00 mm] Note: 0 inch clearance required between left and right sides and abutting surfaces when units are mounted horizontally in a row. If multiple rows will be stacked, 6 inches clearance is required between the sides - see Fig. 2-4.

8.3" [210.50 mm]

7.875" [200.02 mm]

5.157" [131.00 mm]

2

¿ .217" [5.50 mm] (Two Places) Airflow 6.5" [165.00] 4" Ventilation Space Required

1 Mounting hardware M5 or 8-32 UNC fasteners Recommended mounting torques: Wood Screw - 20 in. lbs. (± 5 in. lbs.) Machine Screw - 15 in. lbs. (± 2 in. lbs.) Molly Bolt - 15 in. lbs. (± 2 in. lbs.) 2 Mount to flat, vertical surface (wall) for proper cooling 3 Approximate weight is 5 lbs.

Mounting Dimensions for 2, 3, and 5 hp Frame Size Figure 2-1

AF93/IS903 Instruction Manual 2-22

AF93-5DIMEN

Drawings INSTALLATION

4" Ventilation Space Required ¿.281" [7.14 mm] 1 (Two Places)

.394" [10.00 mm]

6.535" [166.00 mm] Note: 0 inch clearance required between left and right sides and abutting surfaces when units are mounted horizontally in a row. If multiple rows will be stacked, 6 inches clearance is required between the sides - see Fig. 2-4.

10.595" [269.11 mm]

10.016" [254.41 mm]

5.957" [151.30 mm]

¿.281" [7.14 mm] (Two Places)

2

Airflow

6.89" [175.00 mm] 6" Ventilation Space Required

1 Mounting hardware M6 or 1/4-20 UNC fasteners Recommended mounting torques: Wood Screw - 20 in. lbs. (± 5 in. lbs.) Machine Screw - 15 in. lbs. (± 2 in. lbs.) Molly Bolt - 15 in. lbs. (± 2 in. lbs.) 2 Mount to flat, vertical surface (wall) for proper cooling 3 Approximate weight is 9 lbs.

AF93-10DIMEN

Mounting Dimensions for 7.5 and 10 hp Frame Size Figure 2-2

AF93/IS903 Instruction Manual 2-23

Drawings INSTALLATION 4" Ventilation Space Required

1 7.42" [188.61 mm]

7.25" [184.15 mm]

2 15.50" [393.00 mm]

16.50" [419.1 mm]

8.40" [213.36 mm]

¿.25" [6.35 mm] (Two Places)

Airflow

6" Ventilation Space Required

1 Mounting hardware M5 or 10-32 UNF or 10-24 UNC fasteners Recommended mounting torques: Wood Screw - 20 in. lbs. (± 5 in. lbs.) Machine Screw - 15 in. lbs. (± 2 in. lbs.) Molly Bolt - 15 in. lbs. (± 2 in. lbs.) Fan

Fan

2 Mount to flat, vertical surface (wall) for proper cooling 3 Approximate weight is 20 lbs. AF93-20DIMEN

Mounting Dimensions for 15, 20 and 25 hp Frame Size Figure 2-3

AF93/IS903 Instruction Manual 2-24

Drawings INSTALLATION

OPTION 1

Note: Multiple units can be staggered to provide adequate ventilation. 6" Ventilation Space Required

Air Flow

Air Flow

6" Ventilation Space Required

OPTION 2

Note: Install baffle at approx. 45° when mounting units in vertical alignment.

Baffle 45°

Air Flow

8" or 10" Ventilation Space Required (Depending on Frame Size - See Figs. 2-1 to 2-3)

Baffle 45°

Air Flow

AF93-MOUNT

Mounting Options for Adequate Ventilation Figure 2-4

AF93/IS903 Instruction Manual 2-25

Drawings INSTALLATION

Keypad cro S ll ng

TU E S

ha

C e

P

in ett S gs

A

d

em

R

pa

R E P

ey

O

K

Fo

TE

ote

ard

N U R

rw ev

R e

LT U FA

ers

C LE E S T

F/R

P U O D W N S T R TA

S P

TO

Cover

Capacitor Assembly

Drive Platform (Not Field Serviceable)

Fan ETN-93-5HP

Component Identification for 2, 3, and 5 hp Frame Size Figure 2-5

AF93/IS903 Instruction Manual 2-26

Drawings INSTALLATION Keypad cro S ll ng

TU E S

ha

C e

P

in ett S gs

A

d

em

R

pa

R E P

ey

O

K

Fo

TE

ote

ard

N U R

rw ev

R e

LT U FA

ers

C LE E S T

F/R

P U O D W N S T R TA

S P

TO

Cover

Capacitor Assembly

Drive Platform (Not Field Serviceable)

Fan ETN-93-10HP

Component Identification for 7.5 and 10 hp Frame Size Figure 2-6

AF93/IS903 Instruction Manual 2-27

Drawings INSTALLATION

Rear Cover

Cover Heat Sink

Fan

Sc

roll

SE

TU

P

Ch

an

ge

RU

N

Se

tting

FA

s

UL

T

Fo

rw

OP

ard

ER

AT

E

Ke

yp

ad

Re

ve

rse

F/R

Re

mo

te

SE

UP

LE

CT DO

WN

ST

AR

T

ST

OP

Keypad

Conduit Holes Front Panel

ETN-93-20HP

Component Identification for 15, 20, and 25 hp Frame Size Figure 2-7

AF93/IS903 Instruction Manual 2-28

Drawings INSTALLATION

Optional Dynamic Brake Module

See Note 1 DB1

+BUS

L1

L2

L3

FLTNO

See Note 2 T1

T2

T3

Current Transformer (see Input Line Considerations in Pre-Installation instructions)

L

L

FLTCOM

9 10 11 12 13 14 15 16 17 18 19 20 21 22

FLTNC

8

RLY2B

START

7

RLY1B RLY2A

STOP

6

EXTFLT

DIGCOM

5

RLY1A

AOUT2

4

PRST3

AOUT1

3

PRST2

POT_HI

2

PRST1

POT_WPR

1

FWD/REV

ILOOP

AGND

ACC2/JOG

To Logic Board Factory Wired

115V, 1¿, 60Hz

Motor GND T3 T2

Service Entrance

T1

Note 1 : Customer supplied jumpers (7 and 8, 7 and 15) are required for running drive in KEYPAD mode. See table 2-2 on page 2-37.

L1 L2 L3

NEMA-B Motor Wiring Box

Note 2 : Power terminal tightening torque range is 16-18 in. lbs. on terminals L1, L2, L3, T1, T2, T3, and ground lugs.

Service GND Customer Supplied Fused Disconnect or Circuit Breaker Panel

AF93-5HpConn

Connection Drawing for 2, 3, and 5 hp Frame Size Figure 2-8

AF93/IS903 Instruction Manual 2-29

Drawings INSTALLATION

See Note 1 DB1

+BUS

IND-

BR+

L1

L2

FLTNO

FLTCOM

9 10 11 12 13 14 15 16 17 18 19 20 21 22

FLTNC

8

RLY2B

START

7

RLY1B RLY2A

STOP

6

EXTFLT

DIGCOM

5

RLY1A

AOUT2

4

PRST3

AOUT1

3

PRST2

POT_HI

2

PRST1

POT_WPR

1

FWD/REV

ILOOP

AGND

Optional Dynamic Brake Module

ACC2/JOG

To Logic Board Factory Wired

See Note 2 L3

T1

T2

T3

See Note 3

Current Transformer (see Input Line Considerations in Pre-Installation instructions)

L

115V, 1¿, 60Hz L

Motor GND T3 T2 T1 NEMA-B Motor Wiring Box

Service Entrance L1

Note 1 : Customer supplied jumpers (7 and 8, 7 and 15) are required for running drive in KEYPAD mode. See table 2-2 on page 2-37.

L2 L3 Service GND Customer Supplied Fused Disconnect or Circuit Breaker Panel

Note 2 : Power terminal tightening torque range is 16-18 in. lbs. on terminals L1, L2, L3, T1, T2, T3, and ground lugs. Note 3 : Do not remove jumper. AF93-10HpConn

Connection Drawing for 7.5 (240 volt), 10, 15, 20, and 25 hp Frame Size Figure 2-9

AF93/IS903 Instruction Manual 2-30

Drawings INSTALLATION

See Note 1 DB1

+BUS

L1

L2

L3

FLTNO

FLTCOM

9 10 11 12 13 14 15 16 17 18 19 20 21 22

FLTNC

8

RLY2B

START

7

RLY1B RLY2A

STOP

6

EXTFLT

DIGCOM

5

RLY1A

AOUT2

4

PRST3

AOUT1

3

PRST2

POT_HI

2

PRST1

POT_WPR

1

FWD/REV

ILOOP

AGND

Optional Dynamic Brake Module

ACC2/JOG

To Logic Board Factory Wired

See Note 2 T1

T2

T3

Current Transformer (see Input Line Considerations in Pre-Installation instructions)

L

115V, 1¿, 60Hz L

Motor GND T3 T2 T1 NEMA-B Motor Wiring Box

Service Entrance L1

Note 1 : Customer supplied jumpers (7 and 8, 7 and 15) are required for running drive in KEYPAD mode. See table 2-2 on page 2-37.

L2 L3 Service GND Customer Supplied Fused Disconnect or Circuit Breaker Panel

Note 2 : Power terminal tightening torque range is 16-18 in. lbs. on terminals L1, L2, L3, T1, T2, T3, and ground lugs.

AF93-7.5HpConn

Connection Drawing for 7.5, 480 volt Frame Size Figure 2-10

AF93/IS903 Instruction Manual 2-31

Drawings

Note 1: To operate drive in KEYPAD mode, a jumper must be installed between terminal 7 and terminal 8. See table 2-2 on page 2-37. Note 2: To operate drive in KEYPAD mode, a jumper or customer permissive circuit must be installed between terminal 7 and terminal 15. See table 2-2 on page 2-37.

RLY1A

RLY1B

RLY2A

RLY2B

FLTNC

17

18

19

20

FLTNO

EXTFLT

16

FLTCOM

PRST3

15

22

PRST2

14

21

PRST1

13

ACC2/JOG

FWD/REV

12

Form C contacts for customer use

Set two of relay output

Set one of relay output

See Note 2

REV ACCEL2/JOG

FWD

START

STOP

CH 2

CH 1 Analog Signal Output to Ground (0-10 V)

Speed Pot

See Note 1

Digital Preset Speed Inputs

11

START

10

STOP

9

DIGCOM

AOUT1 5

8

POT HI 4

AOUT2

POT WPR 3

7

AGND 2

6

ILOOP 1

Analog Signal Input-(4-20 mA) )+( )Ð(

Chassis Gound Screw See Note 3

See Note 3

INSTALLATION

Note 3: Terminate the shield for ILOOP at the transducer end, not at the drive. Terminate the shield for speed pot and analog outputs at the AF93/IS903 chassis ground terminals located below the power terminal block.

AF93-I/O Conn

Input/Output Terminal Block Connections for 3-Wire Start/Stop Control Figure 2-11

AF93/IS903 Instruction Manual 2-32

Drawings

FLTNO

FLTCOM

FLTNC

22

RLY2B

20

21

RLY2A

19

RLY1B

18

RLY1A

17

Form C contacts for customer use

Set two of relay output programmed as "KEYPAD"

EXTFLT

16

PRST3

15

See Note 2

FWD

REV

Set one of relay output programmed as "RUN"

PRST2

14

PRST1

13

ACC2/JOG

See Note 1 STOP

ACCEL2/JOG

START

CH 2

CH 1

Analog Signal Output to Ground (0-10 V)

Speed Pot

Digital Preset Speed Inputs

12

FWD/REV

START

11

STOP

9

10

DIGCOM

AOUT1 5

8

POT HI 4

AOUT2

POT WPR 3

7

AGND 2

6

ILOOP 1

Analog Signal Input-(4-20 mA) )+( )Ð(

Chassis Gound Screw See Note 3

See Note 3

INSTALLATION

Note 1: To operate drive in KEYPAD mode, a jumper must be installed between terminal 7 and terminal 8. See table 2-2 on page 2-37. Note 2: To operate drive in KEYPAD mode, a jumper or customer permissive circuit must be installed between terminal 7 and terminal 15. See table 2-2 on page 2-37.

Note 3: Terminate the shield for ILOOP at the transducer end, not at the drive. Terminate the shield for speed pot and analog outputs at the AF93/IS903 chassis ground terminals located below the power terminal block.

AF93-I/O Conn2

Input/Output Terminal Block Connections for 2-Wire Start/Stop Control Figure 2-12

AF93/IS903 Instruction Manual 2-33

Specifications

This part of the Installation section of this Instruction Manual provides the following specifications: ¥ Nameplate Identification ¥ General Specifications

AF93/IS903 Instruction Manual 2-34

Specifications INSTALLATION

Nameplate Identification 14

Adjustable Frequency AC Drive

!

Caution

1

Cat No: Input:

2

V

3PH

3

HZ

4

Output:

5

V

3PH

6

HZ

7

150% Load Rating for 1 Minute Nominal HP:

10

@

Enclosure Type:

A RMS 9

Max Ambient

8

11

A RMS

¡C

Volts 12

Grounding Required

Cutler Hammer Corporation Solid State Motor Control Oldsmar, Florida USA 34677

The equipment warranty covers only the original nameplate rating. If the equipment is applied contrary to the nameplate rating, or if unauthorized equipment modifications are made, the warranty becomes invalid.

13

ETN-AF93NAME

Legend: 1.

Cat. No: - AF93/IS903 drives are available in various models with different ratings, specifications and features as required for different applications. Figure 2-11 summarizes the information coded into the catalog number.

2.

Input V 3PH: - Rated input line voltage; 3 phase.

3.

Hz: - Rated input line frequency.

4.

A RMS: - Rated input line current.

5.

Output V 3PH: - Rated output line voltage; 3 phase.

6.

Hz: - Rated output line frequency.

7.

A RMS: - Rated output line current.

8.

150% or 110% Load Rating for 1 Minute - This statement refers to the fact that the drive is rated to run for either one minute at 150% or one minute at 110% of its output current rating (see item7).

9.

Max. Ambient: - Maximum allowable ambient temperature for continuous operation at rated operating conditions.

10. Nominal HP: - Maximum brake horsepower load subject to the output voltage limitation (see item 11). 11. Volts: - The voltage limitation used when the Nominal HP is measured (see item 10). 12. Enclosure Type: - The specific type of enclosure provided by the factory (see catalog for complete listing). 13. Bar Code: - All of the ordering and drive specific information is encoded at the factory. 14. Independent Testing Laboratory Logo: - Only certified or listed products are marked with a testing laboratory logo.

Typical AF93/IS903 Nameplate Figure 2-13

AF93/IS903 Instruction Manual 2-35

Specifications INSTALLATION

General Specifications !

Caution

It is your responsibility to check your installation to make sure it meets the conditions stated in these specifications before you install your Adjustable Frequency Drive. Operation of the drive outside of these specifications will void your warranty.

Frequency Range 1.7 to 180 Hz You must make certain that the motor and associated equipment are capable of operating safely, and that protective guards are in place, before you operate your drive above 60 Hz.

Input Line Conditions ¥ Three phase 240 VAC, three phase 480 VAC, or single phase 240 VAC (±10 %). ¥ Input line impedance - 1% to 5%. You must purchase a 1% input line reactor if you calculate or measure input line impedance less than 1%. ¥ Line Distortion - The harmonic voltage distortion of the input power line should be limited to 10% or less including distortion caused by the drive(s). (See IEEE Standard 519.)

¥ Drive insensitive to line phase sequence. ¥ Suitable for use on a circuit capable of delivering not more than 65K RMS symmetrical amperes, 480 volts maximum.

Input Line Transients ¥ Drive protected and operational for line transients to ANSI C62.41 (formerly IEEE 587) and IEC 801. ¥ Drive protected (but may trip) for severe or prolonged transients per IEEE 446.

Operator Interface The AF93/IS903 operator interface consists of: ¥ An LCD display (two rows of 16 characters per row) and keypad. ¥ Operator can display operating conditions, parameter settings, or English language diagnostic messages on the LCD. ¥ Operator can change the settings of a predefined list of parameters. ¥ Operator can issue Start, Stop, Forward, and Reverse commands and change speeds using the keypad. Keypad can also be set for remote Start and speed change.

¥ Input phase voltage unbalance less than 3% (per IEEE Standard 446). ¥ Single phase input protection - drive will safely run on single phase until input current rating of the drive is exceeded. The output current rating must be derated by 50% for all drives except the 2 Hp, 240 VAC unit (AF93AG0B002D) when single phase 240 V power is supplied. The 2 Hp, 240 VAC unit is fully rated for single phase or three phase application.

AF93/IS903 Instruction Manual 2-36

Specifications INSTALLATION Terminal Block The AF93/IS903 terminal block description is summarized in table 2-2 below: Terminal

Name

Terminal Description

1

LOOP

Analog input speed reference from a 4-20mA current loop. Zin²250½. If SPEED FOLLOWER, PI REGULATOR, or ANALOG LOAD LIM (parameter 21) is enabled: Then if Iloop1 mA, terminal 3 is ignored and speed reference is taken from this input. Active in REMOTE mode only.

2

AGND

Analog signal common and shield tie point.

3

POT WPR

4

POT HI

Analog input reference for external potentiometer. Requires a remote potentiometer of 1 k½ or greater.

5

AOUT1

Programmable analog output 1. 0-10V signal represents 0 to full scale of the selected parameter.

6

AOUT2

Programmable analog output 2. 0-10V signal represents 0 to full scale of the selected parameter.

7

DIGCOM

8

STOP

Digital Input Stop/Run Enable Command. Must be LO (or connected to terminal 7) for drive to start or run; acts as a Run Enable. Momentary HI (or opening) stops the drive. Active in both KEYPAD and REMOTE modes. To run the drive in KEYPAD mode, a customer supplied jumper must be placed between terminals 7 and 8, and terminals 7 and 15. Attempting to start in KEYPAD mode without the jumper installation will yield a RUN DISABLED message. If drive is in AUTO RESTART mode, LOHI (closed-open) transition exits the auto restart sequence and enters STOP mode without asserting a fault. If drive is in FAULT mode, LO- HI (closed-open) transition resets the fault and stops the drive.

9

START

Digital Start Input. In 3-wire control, a momentary contact between terminals 9 and 7 sends a RUN command to the drive. In 2-wire control, a jumper is installed between terminals 9 and 7. Active when REMOTE mode is enabled. If drive is in AUTO RESTART mode, START is ignored. If drive is in FAULT mode, HI-LO (open-closed) transition while Run Enable is true resets the fault and starts the drive.

10

FWD/REV

Digital Fwd/Rev Input. HI (open) = Forward (clockwise rotation viewed from the motor shaft end); LO (closed to terminal 7) = Reverse (counter-clockwise rotation viewed from the motor shaft end). Active when REMOTE mode is enabled.

11

ACC2/JOG

Digital Accel/Decel2 Input / Jog Input. LO (closed to terminal 7) and RUN enable present (terminal 7 closed to terminal 8) selects second set of Accel/Decel presets in ACCEL2 mode; LO (closed to terminal 7) and RUN enable is present causes a jog motion in JOG mode. Active when REMOTE mode is selected.

12

PRST1

Digital Preset Speed Input 1. Least Significant Bit (LSB) of a 3-bit binary coded speed preset select. HI (open) = 0 (OFF), LO (closed to terminal 7) =1 (ON). Active when REMOTE mode is selected.

13

PRST2

Digital Preset Speed Input 2. Binary number selects one of seven internal presets entered from the setup menu. Code 0 (all inputs HI (open), OFF)) directs speed pot. or 4-20 mA current loop speed setting as command input. Active when REMOTE mode is selected.

14

PRST3

Digital Preset Speed Input 3. MSB of a 3-bit binary coded speed preset select. Active when REMOTE mode is selected.

15

EXTFLT

Digital External Fault Trip Input. HI (opened to terminal 7) triggers an External Fault event and places the drive in FAULT mode, shutting it down. To run the drive in KEYPAD mode, customer supplied jumpers must be placed between terminals 7 and 8 and terminals 7 and 15. Always active in both KEYPAD and REMOTE modes. Drive will coast to a stop.

16

RLY1A

Programmable Relay 1 NO contact

17

RLY1B

Programmable Relay 1 NO contact

18

RLY2A

Programmable Relay 2 NO contact

19

RLY2B

Programmable Relay 2 NO contact

20

FLTNC

Fault Relay NC contact

21

FLTCOM

22

FLTNO

0-10V Analog input speed command. May be attached to the wiper of a potentiometer or the output of a remote control circuit. Zin > 100 k½. Active if SPEED FOLLOWER, PI REGULATOR, or ANALOG LOAD LIM (parameter 23) is enabled.

Digital Input Common. This is local digital ground.

Fault Relay Common Fault Relay NO contact

AF93/IS903 Terminal Block Descriptions Table 2-2

AF93/IS903 Instruction Manual 2-37

Specifications INSTALLATION Digital Inputs Dry contact closure. Protected from steady state overload of up to +25V/-5VDC. No isolation from internal logic supply is provided.

Digital Outputs Two relay contact closure outputs are provided. The contacts are rated at 125 VAC, 1 amp resistive load (24 VDC, 1 amp).

Analog Inputs 0-10 VDC or 4-20 mA DC current loop. Input impedance greater than 100 k½ for voltage inputs; less than or equal to 250 ½ for current loop input. Protected from steady state overload of up to +25 V / -5 VDC. No isolation from internal logic supply is provided.

Analog Outputs

Operating Environment ¥ Ambient Operating Conditions NEMA 1: 32 to 122ûF (0 to 50ûC). NEMA 4/12: 32 to 104ûF (0 to 40ûC). Less than or equal to 95% humidity (noncondensing and non-corrosive). ¥ Cooling Air The cooling air must be free of conductive dust, oil mist and condensation. If the cooling air contains dust and oil, clean the heat sink surface of the unit regularly. If it is not cleaned, the unit will not be able to dissipate as much heat. The AF93/IS903 drive includes over-temperature protection, which will cause a fault and stop the drive. ¥ Storage Conditions -4 to 158¡F (-20 to 70¡C). Less than or equal to 95% humidity (non-condensing and noncorrosive).

0-10 VDC. Output impedance less than 50 ½. Protected from externally applied steady state overload of up to +25 V / -5 VDC. No isolation from internal logic supply is provided. Output scaling is set from 0 to 10V, with no offset. If set to speed, 0 V = 0 rpm / 10 V = Max Speed. Minimum load impedance should be 1000 ½; 10,000 ½ is recommended.

Analog and Digital Input and Output Signal Transient Protection Inputs and outputs protected to IEC 801 transients.

AF93/IS903 Instruction Manual 2-38

Specifications INSTALLATION ¥ Heat Dissipation Dissipation Into Heatsink(2) Drive Hp (240 VAC)

Rated I(1)

At Rated Current

At Half Rated Current

3 5 7.5 10 Drive Hp (480 VAC)

9.6 Amps 15.2 Amps 22.0 Amps 28.0 Amps Rated I(1)

84 Watts 124 Watts 184 Watts 231 Watts At Rated Current

40 Watts 58 Watts 85 Watts 106 Watts At Half Rated Current

3 5 7.5 10 15 20 25

4.8 Amps 7.6 Amps 11.0 Amps 14.0 Amps 21.0 Amps 27.0 Amps 34.0 Amps

90 Watts 122 Watts 165 Watts 209 Watts 320 Watts 424 Watts 550 Watts

55 Watts 69 Watts 91 Watts 110 Watts 159 Watts 210 Watts 270 Watts

Notes: (1) UL Values, (2) Includes inverter, rectifier, and solid-state SCR

¥ Hazardous Environment Must not be subject to explosive atmosphere or ÒHazardous (Classified) LocationÓ per National Electrical Code Article 500. ¥ Corrosive Environment Must not be exposed to corrosive atmosphere, such as H2S.

EMI Susceptibility Drive complies with IEC 801 (Performance Criteria 1) without fault or disturbance.

Agency Standards

¥ Solvent Withstand Keypad will withstand common industrial solvents, such as alcohols and acids, per ASTM-896.

Shock and Vibration

In addition to standards previously listed, AF93/IS903 drives comply with the following agency standards: ¥ ¥ ¥ ¥

UL - Standard 508C and 840 cUL NEMA - ICS 3.1 IEC - 22G

Drive will withstand shock and vibration encountered during shipping, installation and operation per ASTM D999 and MIL-STD 202E.

EMI Radiation Drive complies with FCC part 15B of federal regulation #47 as a class A digital device when operated in a specially designed optional enclosure.

AF93/IS903 Instruction Manual 2-39

Specifications INSTALLATION Legend Enclosure Style G - NEMA 1 J - NEMA 12 Voltage B - 200-240 V; 50/60 Hz C - 380-480 V, 50/60 Hz

*Horsepower (Examples)

AF93/IS903 AG0C 005D ABCD

005 - 5 Horsepower Application Rating D - Dual Rated V - Variable Torque

B C D E

A

F

G

H

Catalog Number Codes A - Base Catalog Number B - Series C - Enclosure D - Special E-

Voltage

F-

*Horsepower

G-

Application Rating

H-

Modification Codes (See AF93/IS903 Catalog)

* Horsepower must be derated by 0.5 if single phase input power is used with 240 VAC units.

Catalog Number Decoding for Drives Operating on 3-Phase Input Power Figure 2-14

AF93/IS903 Instruction Manual 2-40

SECTION 3

Using Your Keypad About This Section This section of your Instruction Manual identifies each keypad indicator and button and describes their function. After you review this section you will understand how to: ¥ Select which parameters will be displayed on your keypad LCD display. ¥ Change the settings of selected parameters using the keypad. ¥ Issue selected commands from the keypad.

Caution Make sure you read, understand and follow all of the Safety Statements in the Safety section of this guide and all of the operation instructions in this manual before you operate your Adjustable Frequency Drive.

AF93/IS903 Instruction Manual 3-1

About Your Keypad SECTION 3 The function for each keypad button and indicator is described on this page. The sections listed in italics have the detailed procedures for using the features of your keypad. The item numbers in parenthesis refer to the illustration of the keypad on the next page. Run Indicator (item 1) - This green indicator is on steady while running, accelerating, or decelerating due to a speed reference change. This indicator is flashing while the drive is searching for the motor speed during Start Into Spinning Motor, while waiting to accelerate during flux build-up of the motor, during deceleration due to a Stop command, while waiting to auto-restart during power-up or after a trip, and while DC braking. This applies whether the motor is running as a result of a Start or Jog command. Fault Indicator (item 2) - This red indicator is lit (and the Run indicator goes out) if your drive is in the FAULT mode. See the Troubleshooting Your Drive section of this manual for the procedure on listing fault messages on your keypad display. Forward Indicator (item 3) - This yellow indicator is on steady when the drive is operating in a forward direction or a Forward command is present and the drive is stopped. This indicator is flashing when a Forward command is present and the drive is operating in a reverse direction. Reverse Indicator (item 4) - This yellow indicator is on steady when the drive is operating in a reverse direction or a Reverse command is present and the drive is stopped. This indicator is flashing when a Reverse command is present and the drive is operating in a forward direction. F/R (Forward/Reverse Button) (item 5) - Use this button to toggle between Forward and Reverse. This operation can be disabled via a software parameter (see Section 4, Using the Parameters, for more information). Start Button (item 6) - Use this button to set the drive in the RUN mode and start the drive ramp to the current speed setting. Pressing this button in the FAULT mode clears the fault condition and immediately restarts the drive to ramp to the set speed. Stop Button (item 7) - Use this button to set the drive in the STOP mode and start the ramp to zero speed (unless the Stop Profile parameter is set to coast, in which case the motor will coast to a stop).

Stop Button, continued: Pressing this button in the FAULT mode clears the fault condition and leaves the drive in the READY mode, but does not restart the drive. If the drive is in the REMOTE mode, pressing this button stops the drive at the specified deceleration rate. To restart the drive, you must cycle the external start contact with the stop contact closed (3-wire control), or cycle the stop contact with the start contact closed (2-wire control). Up and Down Buttons (item 8) - These buttons allow you to scroll through the parameters in the SCROLL mode or change parameter data in the CHANGE SETTINGS mode. With the drive in KEYPAD and RUN mode, pressing either the Up or the Down button will make the drive immediately jump to the CHANGE SETTINGS mode and begin adjusting the Speed Setpoint. Select Button (item 9) - Use this button to toggle between LOCAL (Keypad) or REMOTE (Remote Station) operating modes. This operation can be disabled via a software parameter (see Section 4, Using the Parameters, for more information). Remote Indicator (item 10) - This yellow indicator shows the drive is in the REMOTE mode. In this mode, commands can only be issued from a remote source. Keypad Indicator (item 11) - This yellow indicator shows the drive is in the KEYPAD mode. In this mode, commands can only be issued from the keypad. Operate Button (item 12) - Press this button to place the LCD in the OPERATE mode. In this mode, Operation Display Parameters are shown on the LCD. (See Section 4, Using Your Parameters, for a discussion on Operation Display Parameters). Operate Indicator (item 13) - This indicator is lit when the LCD is in the OPERATE mode and the LCD displays Operation Display Parameters. (See Section 4, Using Your Parameters, for a discussion on Operation Display Parameters).

AF93/IS903 Instruction Manual 3-2

About Your Keypad SECTION 3 Setup Button (item 14) - Pressing this button places the drive in the SCROLL mode and allows you to select options. Pressing this button a second time puts the drive in the CHANGE SETTINGS mode and allows you to change parameter data. This operation can be disabled via the Password parameter (see Section 4, Using the Parameters, for more information). In CHANGE SETTINGS mode, pressing this button records any changes and returns the drive to the SCROLL mode.

Scroll Indicator (item 16) - This yellow indicator shows that the drive is in the SCROLL mode and you can you can scroll through parameters using the Up or Down buttons. LCD (item 17) - The LCD on your keypad is designed to display a variety of information. Unless you select a different display mode, the LCD shows current information about the drive. This is referred to as the ÒOperation DisplayÓ mode in this manual.

Change Settings Indicator (item 15) - This yellow indicator shows that the drive is in the CHANGE SETTINGS mode.

1

17

Cutler-Hammer RUN FAULT

14 16

2

3

SETUP

F/R

Scroll

Forward

15 Change Settings

12

5

Reverse

13

6

4 OPERATE START

11

10

UP

Keypad

8

9

7

DOWN

Remote

SELECT STOP

ETN-10.A

AF93/IS903 Instruction Manual 3-3

About Your Keypad SECTION 3 This manual uses certain techniques to highlight the various keypad buttons, indicators and LCD in the written procedures. Each step also has a drawing to the right of the text that illustrates each procedure. The following examples demonstrate these methods: ¥ Buttons are written in Bold letters. For example, the step might say

Cutler-Hammer RUN FAULT

SETUP

F/R

Scroll

Forward

Change Settings

Reverse

OPERATE START UP

Press the Select button.

Keypad DOWN

Remote SELECT

Notice the word Select is in bold letters and also notice that the illustration for the button is shaded in the illustration to the right.

STOP

ETN-11.A

¥ Indicators are written in italics. For example, the step might say

Cutler-Hammer RUN

The Keypad indicator should be lit. Notice the word Keypad is in italics and also notice that the indicator is shaded in the illustration.

FAULT

SETUP

F/R

Scroll

Forward

Change Settings

Reverse

OPERATE START UP

Keypad DOWN

Remote SELECT

STOP

ETN-12.A

¥ Items appearing on the LCD are shown in quotes. For example, the step might say

Cutler-Hammer RUN

The LCD will show ÒSPEED 1800 RPMÓ. Notice the phrase ÒSPEED 1800 RPMÓ is in quotes and also notice that the LCD is shaded, in the illustration to the right.

FAULT

SETUP

F/R

Scroll

Forward

Change Settings

Reverse

OPERATE START UP

Keypad DOWN

Remote SELECT

STOP

ETN-13.A

AF93/IS903 Instruction Manual 3-4

Keypad Tips and Modes SECTION 3 Tips on Using Your Keypad Keep the following points in mind when you use the keypad: ¥ If you press more than one button at a time, the drive will not respond. ¥ In most cases, the keypad issues a command when you press a button, and the command stays active when you release it. When you press the button, hold it down for a moment before you release it so the drive has time to respond to the command. ¥ Two minutes after you issue the last command from the keypad, the LCD will return to the OPERATE mode. ¥ If the Fault indicator comes on, refer to the Troubleshooting Your Drive section for the procedure for displaying a fault message on your LCD.

Operate, Scroll, and Change Settings Modes The AF93/IS903 drive has three keypad conditions: OPERATE, SCROLL, and CHANGE SETTINGS. In the OPERATE mode, the LCD displays two Operation Display Parameters showing current information on items such as Speed and Load. Use the ÒUpper DisplayÓ and ÒLower DisplayÓ parameters to select which Operation Display Parameters appear during the OPERATE mode (see Section 4, Using the Parameters, for more information). In the SCROLL mode, the Up and Down buttons scroll through the parameters displayed on the LCD. In the CHANGE SETTINGS mode, the parameter values described in Section 4, Using the Parameters, can be changed.

AF93/IS903 Instruction Manual 3-5

Using the Start Button SECTION 3

Starting Your Drive From Your Keypad Before starting the drive from the keypad, make sure a jumper or customer permissive circuit is connected between terminals 7 and 8, and terminals 7 and 15. Step 1. Make sure the Keypad Indicator is lit. If it isnÕt, press Select. The Select button may have been disabled (see Section 4, Using the Parameters for more information).

Cutler-Hammer RUN FAULT

SETUP

F/R

Scroll

Forward

Change Settings

Reverse

OPERATE START UP

Keypad DOWN

Remote SELECT

STOP

ETN-14.A

Step 2. Press Start.

Cutler-Hammer

The Run indicator should be lit and the drive will start to ramp to the current speed setting.

RUN FAULT

SETUP

Note: Pressing Start when the drive is in FAULT mode, clears the fault condition and immediately restarts the drive to RUN mode.

F/R

Scroll

Forward

Change Settings

Reverse

OPERATE START UP

Keypad DOWN

Remote SELECT

STOP

ETN-15.A

AF93/IS903 Instruction Manual 3-6

Using the Stop Button SECTION 3

Stopping Your Drive From Your Keypad Step 1. Press Stop.

Cutler-Hammer

Pressing the Stop button while in KEYPAD or REMOTE mode starts the drive ramping to zero speed (unless the Stop Profile parameter is set to coast, see Section 4, Using the Parameters). Pressing the Stop button in FAULT mode clears the fault condition and places the drive in the STOP mode, but does not restart the drive.

RUN FAULT

SETUP

F/R

Scroll

Forward

Change Settings

Reverse

OPERATE START UP

Keypad DOWN

Remote SELECT

STOP

ETN-16.A

AF93/IS903 Instruction Manual 3-7

Using the Forward/Reverse Button SECTION 3

Issuing a Forward Command From Your Keypad When the Reverse indicator is lit, pressing the F/R (Forward/Reverse) button sends a Forward command to the drive and turns On the Forward indicator (the Reverse indicator goes out). The Forward indicator will flash while the drive is running in the reverse direction and will continue to flash until the drive reaches zero speed. The Forward indicator will be lit steady when the drive begins running in the forward direction and will remain steady as long as both the commanded direction and drive direction are Forward. You can issue a Forward command at any time the drive is in KEYPAD mode. If the drive is running in reverse, it causes the drive to change direction. If the drive is stopped, the drive turns in a forward direction the next time you issue a Start command. This operation can be disabled via a software parameter (see Section 4, Using the Parameters, for more information). The F/R command should not be used to permanently reverse motor direction. To change motor direction, disconnect power and reverse any two motor leads. Step 1. With the Reverse indicator lit, press the F/R (Forward/Reverse) button.

Cutler-Hammer RUN FAULT

SETUP

F/R

Scroll

Forward

Change Settings

Reverse

OPERATE START UP

Keypad DOWN

Remote SELECT

STOP

ETN-24.A

AF93/IS903 Instruction Manual 3-8

Using the Forward/Reverse Button SECTION 3

Issuing a Reverse Command From Your Keypad When the Forward indicator is lit, pressing the F/R (Forward/Reverse) button sends a Reverse command to the drive and turns On the Reverse indicator (the Forward indicator goes out). The Reverse indicator will flash while the drive is running in the forward direction and will continue to flash until the drive reaches zero speed. The Reverse indicator will be lit steady when the drive begins running in the reverse direction and will remain steady as long as both the commanded direction and drive direction are Reverse. You can issue a Reverse command at any time if Reverse direction is enabled and the drive is in KEYPAD mode. If the drive is running in a forward direction, it causes the drive to change direction. If the drive is stopped, the drive turns in a reverse direction the next time you issue a Start command. This operation can be disabled via a software parameter (see Section 4, Using the Parameters, for more information). The F/R command should not be used to permanently reverse motor direction. To change motor direction, disconnect power and reverse any two motor leads. Step 1. With the Forward indicator lit, press the F/R (Forward/Reverse) button.

Cutler-Hammer RUN FAULT

SETUP

F/R

Scroll

Forward

Change Settings

Reverse

OPERATE START UP

Keypad DOWN

Remote SELECT

STOP

ETN-25.A

AF93/IS903 Instruction Manual 3-9

Changing Parameter Settings SECTION 3

Selecting the Parameter to Set Changing the settings of parameters on your drive is a two step process. First you select the parameter and then you change its settings. The following steps discuss how to select the parameter you wish to change. For a complete discussion of the your AF93/IS903 Parameters refer to Section 4, Using The Parameters . The Appendix has a list of AF93/IS903 Parameters in numerical and alphabetical order.

Step 1a.If the Operate indicator is lit, press the Setup button.

Cutler-Hammer RUN

Note that the Operate indicator goes out and the Scroll indicator comes on. The LCD now shows the name of a parameter on the top line and its current setting on the bottom line.

FAULT

SETUP

F/R

Scroll

Forward

Change Settings

Reverse

OPERATE START

Step 1b.If the Change Settings indicator is lit, press the Setup button.

UP

Keypad DOWN

Remote SELECT

STOP

Note that the Change Settings indicator goes out and the Scroll indicator comes on.

ETN-17.A

Step 2. Press Up or Down button until the parameter you want to change appears on the top line of the LCD.

Cutler-Hammer RUN FAULT

SETUP

F/R

Scroll

Forward

Change Settings

Reverse

OPERATE START UP

Keypad DOWN

Remote SELECT

STOP

ETN-18.A

AF93/IS903 Instruction Manual 3-10

Changing Parameter Settings SECTION 3

Changing the Parameter Settings After you select the parameter, you can change its settings. Note that the message, ÒPASSWORD PROTECTÓ, may appear on your LCD in Step 1.

Step 1. After the parameter you wish to modify appears on the LCD, press Setup.

Cutler-Hammer RUN FAULT

If the parameters are password protected, this message will appear on the LCD: SETUP

ÒPASSWORD PROTECTÓ

F/R

Scroll

Forward

Change Settings

Reverse

If the ÒPASSWORD PROTECTÓ message does not appear, go to Step 9.

OPERATE START UP

Keypad DOWN

Remote SELECT

STOP

ETN-32.A

Step 2. Press Setup.

Cutler-Hammer RUN

The Scroll indicator comes on.

FAULT

SETUP

F/R

Scroll

Forward

Change Settings

Reverse

OPERATE START UP

Keypad DOWN

Remote SELECT

STOP

AF93-PASS1

AF93/IS903 Instruction Manual 3-11

Changing Parameter Settings SECTION 3 Step 3. Press the Up or Down button until "PASSWORD" appears on the upper line.

Cutler-Hammer RUN FAULT

SETUP

F/R

Scroll

Forward

Change Settings

Reverse

OPERATE START UP

Keypad DOWN

Remote SELECT

STOP

AF93-PASS2

Step 4. Press Setup.

Cutler-Hammer RUN

The Change Settings indicator comes on.

FAULT

SETUP

F/R

Scroll

Forward

Change Settings

Reverse

OPERATE START UP

Keypad DOWN

Remote SELECT

STOP

AF93-PASS3

Step 5. Press the Up or Down button until your (one through five digit) password appears on the second line of the LCD

Cutler-Hammer RUN FAULT

SETUP

F/R

Scroll

Forward

Change Settings

Reverse

OPERATE START UP

Keypad DOWN

Remote SELECT

STOP

AF93-PASS4

AF93/IS903 Instruction Manual 3-12

Changing Parameter Settings SECTION 3 Step 6. Press Setup button.

Cutler-Hammer RUN

The Scroll indicator comes on.

FAULT

SETUP

F/R

Scroll

Forward

Change Settings

Reverse

OPERATE START UP

Keypad DOWN

Remote SELECT

STOP

AF93-PASS5

Step 7. Press the Up or Down button until the parameter you want to change appears on the top line of the LCD.

Cutler-Hammer RUN FAULT

SETUP

F/R

Scroll

Forward

Change Settings

Reverse

OPERATE START UP

Keypad DOWN

Remote SELECT

STOP

ETN-18.A

AF93/IS903 Instruction Manual 3-13

Changing Parameter Settings SECTION 3 Step 8. Press the Setup button.

Cutler-Hammer

The Change Settings indicator comes on.

RUN FAULT

SETUP

F/R

Scroll

Forward

Change Settings

Reverse

OPERATE START UP

Keypad DOWN

Remote SELECT

STOP

ETN-34.A

Step 9. When the parameter you wish to modify appears on the LCD and the Change Settings indicator is lit, you are ready to change the settings. Note:Some of the parameters, especially analog and digital outputs, do not display analog values on the lower display line when the Change Settings indicator is lit. Rather, you will select from a list of conditions or functions when you press the Up or Down button. See Section 4, Using the Parameters, for the type of settings associated with each parameter.

Cutler-Hammer RUN FAULT

SETUP Forward

Change Settings

Reverse

OPERATE START UP

Keypad DOWN

Remote

Press the Up or Down button to change the setting. Press the Up button momentarily to increase the value one unit, or display the next condition or function, and press the Down button momentarily to decrease the value one unit or display the next condition or function. If you keep either button pressed, the parameter data shown on the bottom line of the LCD will vary at an increasing rate with time. When the data nears the desired value, release the button. Zero in to the final value by pressing the appropriate button momentarily.

AF93/IS903 Instruction Manual 3-14

F/R

Scroll

SELECT STOP

ETN-35.A

Changing Parameter Settings SECTION 3 After the new setting for the parameter appears on the LCD you can: ¥ Return to the Operation Display (go to Step 10). OR ¥ Change the settings for a different parameter (go to Selecting the Parameter to Set, Step 1a.). Note that if you are interrupted after Step 9, the drive will automatically return to the Operation Display after two minutes.

Step 10a. Press the Operate button to return the LCD to the OPERATION mode.

Cutler-Hammer RUN FAULT

Step 10b. Press the Setup button to scroll to a different parameter. SETUP

F/R

Scroll

Forward

Change Settings

Reverse

OPERATE START UP

Keypad DOWN

Remote SELECT

STOP

ETN-36.A

AF93/IS903 Instruction Manual 3-15

SECTION 3

AF93/IS903 Instruction Manual 3-16

SECTION 4

Using The Parameters About This Section This section of your Instruction Manual helps you develop an understanding of the AF93/IS903 software parameters: ¥ The chart identifies each parameter in the order in which they appear when you use the Scroll feature. ¥ The chart also identifies The parameterÕs description The way it is displayed on the LCD The range of values allowed The values assigned at the factory Space is provided for the values you use on your AF93/IS903. ¥ A more complete description of each parameter follows the chart. Note: The appendix contains a cross-reference of all AF93/IS903 Parameters in alphabetical and numerical order.

AF93/IS903 Instruction Manual 4-1

AF93/IS903 Parameter List USING THE PARAMETERS

AF93/IS903 Parameter List Legend Parameter Number Each parameter is numbered and the list presents the parameters in the same order they are displayed when you scroll them on the LCD (using the Up or Down buttons in the SCROLL mode). Indexing by parameter number makes it easy to find information on each parameter as you use your AF93/IS903 drive.

Parameter (LCD Display) This column provides the full description of each parameter and its LCD display (mnemonic). The LCD Display appears within the parenthesis below each parameter name. This display appears on the upper line of the LCD when you are in the SETUP mode and are changing the parameter settings. The current setting of the parameter appears on the lower line of the LCD.

Note that instead of an analog value, some of the parameters, such as digital and analog outputs, provide a list of functions or conditions on the lower line of the LCD to choose from. These are noted with quotation marks (Ò Ó) in the Range of Adjustment column. When you set the value for a digital or analog output parameter, you choose the condition that will cause the relay contact to close (for RELAY 1 or 2) or for the analog voltage to be output (ANALOG OUTPUT #1 or #2).

Notes This column provides specific information about using the parameter. Note that many parameters list Run Locked in this column. This means that you cannot change the settings for this parameter while the RUN indicator is lit.

Factory Setting Range of Adjustment This column provides the range of values you can choose from when you change the setting of a parameter. When the drive is in the CHANGE SETTINGS mode, use the Up or Down buttons to change the parameter data (numeric and alpha data) that appears on the lower line of the LCD.

This is the value set at the factory for the parameter.

Customer Setting Space is provided for you to write in the value for each parameter for your AF93/IS903. Photocopy this list and keep it handy so you can update your current setting as you customize your drive.

Some of the ranges depend upon the value you have set for another parameter. For example, the range of SPEED SETPOINT is ÒMinimum Speed to Maximum Speed.Ó This means that the range for this parameter starts at the value of MINIMUM SPEED and extends to the value of MAXIMUM SPEED.

AF93/IS903 Instruction Manual 4-2

2

1

Lower Display (LOWER DISPLAY)

Upper Display (UPPER DISPLAY)

Parameter (LCD Display)

HRS (0 to 6553.5) (Following are the units for the Operation Displays)

RPM Hz % Amps Volts Hp HRS (0 to 6553.5)

ÒELAPSED TIMEÓ (Following are the possible Operation Displays on the lower line of the LCD) ÒSPEEDÓ ÒFREQUENCYÓ ÒLOADÓ ÒCURRENTÓ ÒMOTOR VOLTSÓ ÒPOWERÓ ÒELAPSED TIMEÓ

Amps

ÒCURRENTÓ

Hp

%

ÒLOADÓ

ÒPOWERÓ

Hz

ÒFREQUENCYÓ

Volts

RPM

ÒSPEEDÓ

ÒMOTOR VOLTSÓ

(Following are the units for the Operation Displays)

Notes

(Following are the possible Operation Displays on the upper line of the LCD)

Range of Adjustment

ÒLOADÓ

ÒSPEEDÓ

Factory Setting

Customer Setting

AF93/IS903 Parameter List USING THE PARAMETERS

AF93/IS903 Instruction Manual

4-3

4-4 0 to 100%

0 to 100%

0% = 4 mA 100% = 20 mA Run Locked 0% = 4 mA 100% = 20 mA Run Locked

AF93/IS903 Instruction Manual 5 sec ÒJOGÓ 5 sec 5 sec Drive Rated Drive Rated

Time from zero to max speed. Time from max to zero speed. Run Locked

Run Locked Run Locked

0.1 to 999 seconds 0.1 to 999 seconds ÒACCEL/DECEL 2Ó ÒJOGÓ 0.1 to 999 seconds 0.1 to 999 seconds Volts, drive dependent Hp, drive dependent

Accel Time (ACCEL TIME) Decel Time (DECEL TIME)

Accel/Decel2 or Jog (ACCEL2 OR JOG) Accel Time 2 (ACCEL TIME 2) Decel Time 2 (DECEL TIME 2) Rated Motor Volts (RATED VOLTS) Motor Hp Rating (RATED HP)

12

13

14

15

16

17

5 sec

ÒLINEARÓ

100%

0%

11

Accel/Decel 1 and 2. Run Locked

Accel/Decel Mode ÒLINEARÓ or ÒS-CURVEÓ ÒSÓ mode will increase actual accel/decel time. Applies to both (ACCEL/DECEL MODE)

Maximum Analog Reference (MAX ANALOG REF)

9

10

Minimum Analog Reference (MIN ANALOG REF)

8

90%

0% = 0V 100% = 10V Run Locked

Maximum Potentiometer 0 to 100% Reference (MAX POT REF)

1800 RPM

7

Range for 4 pole motors is 50 - 5400 RPM

50 RPM

10%

25 to 10800 RPM

Maximum Speed (MAX SPEED)

Range for 4 pole motors is 50 - 5400 RPM

0

Factory Setting

0% = 0V 100% = 10V Run Locked

25 to 10800 RPM

Minimum Speed (MIN SPEED)

Used only in KEYPAD mode; when drive is in OPERATE mode and Up or Down button is pressed, drive goes directly to this parameter.

Notes

Minimum Potentiometer 0 to 100% Reference (MIN POT REF)

Minimum Speed to Maximum Speed

Speed Setpoint (SPEED SETPOINT)

Range of Adjustment

6

5

4

3

Parameter (LCD Display) Customer Setting

AF93/IS903 Parameter List USING THE PARAMETERS

Rated Nameplate Speed 500 to 3600 RPM (RATED SPEED)

Minimum Speed to Maximum Speed Minimum Speed to Maximum Speed Minimum Speed to Maximum Speed Minimum Speed to Maximum Speed

Rated Motor Efficiency (RATED EFFICIENCY) Load Limit (LOAD LIMIT)

Remote Function (REMOTE FUNCTION)

Integral Gain (INTEGRAL GAIN)

Proportional Gain (PROPORTIONAL GN)

Preset Speed #1 (PRESET SPEED 1)

Preset Speed #2 (PRESET SPEED 2)

Preset Speed #3 (PRESET SPEED 3)

Preset Speed #4 (PRESET SPEED 4)

20

21

22

23

24

25

26

27

28

29

0 to 32,767

0 to 32,767

ÒSPEED FOLLOWERÓ or ÒPI REGULATORÓ or ÒANALOG LOAD LIMÓ or ÒDIGITAL POTÓ

0 to 200% (2-10 Hp) 0 to 180% (15-25 Hp)

50 to 100%

30 to 180 Hz

Rated Input Frequency (RATED FREQUENCY)

19

Amps, drive dependent

Rated Motor Current (RATED CURRENT)

Range of Adjustment

18

Parameter (LCD Display)

Motor Dependent 85%

Run Locked

Run Locked

Run Locked

0

0

0

0

0

0

ÒSPEED FOLLOWERÓ

150% on constant torque units 110% on variable torque units

60 Hz

Run Locked

Percent of rated load, based on calculated motor torque rating.

Drive Rated

Factory Setting

Run Locked

Notes Customer Setting

AF93/IS903 Parameter List USING THE PARAMETERS

AF93/IS903 Instruction Manual

4-5

4-6

AF93/IS903 Instruction Manual 0

This is the span of RPMs which will be avoided above jump speeds 1, 2 and 3. 0 = Off; Non-Zero indicates how long DC braking lasts

0 to Maximum Speed

0 to 16 seconds

Jump Width (JUMP WIDTH)

DC Injection Braking (DC BRAKE TIME)

37

38

Frequency at which DC Volts is Activated = 5 Hz and below

DC Voltage Level = approximately 20% braking torque

0

Minimum Speed to Maximum Speed

Jump Speed 3 (JUMP SPEED 3 LO)

36

0.0 sec

0

Minimum Speed to Maximum Speed

Jump Speed 2 (JUMP SPEED 2 LO)

35

0

Minimum Speed to Maximum Speed

Jump Speed 1 (JUMP SPEED 1 LO)

34

0

Jog Speed (JOG SPEED)

33

Minimum Speed to Maximum Speed

Preset Speed #7 (PRESET SPEED 7)

32 0

Preset Speed #6 (PRESET SPEED 6)

31

Minimum Speed to Maximum Speed

Preset Speed #5 (PRESET SPEED 5)

30

0

Factory Setting

Minimum Speed to Maximum Speed

Notes

0

Range of Adjustment

Minimum Speed to Maximum Speed

Parameter (LCD Display)

Customer Setting

AF93/IS903 Parameter List USING THE PARAMETERS

39

Asserted when motor is at risk of tripping on thermal overload.

Drive at speed setpoint.

ÒAT SPEEDÓ

ÒOVERLOAD WARNINGÓ

Relay 1 will change state when the drive is in KEYPAD mode.

ÒKEYPADÓ

Asserted when the drive is in load limit.

Drive in REVERSE mode.

ÒREVERSEÓ

ÒLOAD LIMITÓ

Drive in RUN mode.

ÒRUNÓ

Drive in STOP mode and stopped. Motor may be spinning if in Coast Stop profile.

Drive not in FAULT mode.

ÒREADYÓ

ÒZERO SPEEDÓ

Run Locked

(Following are the range of outputs possible)

Relay 1 (RELAY 1)

Notes

Range of Adjustment

Parameter (LCD Display) ÒRUNÓ

Factory Setting

Customer Setting

AF93/IS903 Parameter List USING THE PARAMETERS

AF93/IS903 Instruction Manual

4-7

40

4-8 Relay 2 (RELAY 2)

Parameter (LCD Display) Run Locked

Drive not in FAULT mode. Drive in RUN mode. Drive in REVERSE mode. Relay 2 will change state when the drive is in KEYPAD mode. Drive at speed setpoint. Drive in STOP mode and stopped. Motor may be spinning if in Coast Stop profile. Asserted when the drive is in load limit. Asserted when motor is at risk of tripping on thermal overload.

ÒREADYÓ ÒRUNÓ ÒREVERSEÓ ÒKEYPADÓ

ÒAT SPEEDÓ ÒZERO SPEEDÓ

ÒLOAD LIMITÓ

ÒOVERLOAD WARNINGÓ

Notes

(Following are the range of outputs possible)

Range of Adjustment

ÒAT SPEEDÓ

Factory Setting

Customer Setting

AF93/IS903 Parameter List USING THE PARAMETERS

AF93/IS903 Instruction Manual

42

41

Analog Output #2 (ANALOG OUTPUT 2)

Analog Output #1 (ANALOG OUTPUT 1)

Parameter (LCD Display)

0 to 10V = 0 to Max Speed 0 to 10V = 0 to (equivalent frequency at Max Speed) 0 to 10V = 0 to [(2) * (Max Rated Motor Torque)] 0 to 10V = 0 to [(2) * (Rated Drive Current)] 0 to 10V = 0 to [(1.5) * (Rated Drive Volts)] 0 to 10V = 0 to [(2) * (Rated Drive Hp)]

ÒSPEEDÓ ÒFREQUENCYÓ

ÒLOADÓ

ÒCURRENTÓ

ÒMOTOR VOLTSÓ

ÒPOWERÓ

(Following are the range Run Locked of outputs possible)

0 to 10V = 0 to [(2) * (Rated Drive Hp)]

0 to 10V = 0 to [(2) * (Rated Drive Current)]

ÒCURRENTÓ

ÒPOWERÓ

0 to 10V = 0 to [(2) * (Max Rated Motor Torque)]

ÒLOADÓ

0 to 10V = 0 to [(1.5) * (Rated Drive Volts)]

0 to 10V = 0 to (equivalent frequency at Max Speed)

ÒFREQUENCYÓ

ÒMOTOR VOLTSÓ

0 to 10V = 0 to Max Speed

Notes

ÒSPEEDÓ

(Following are the range Run Locked of outputs possible)

Range of Adjustment

ÒLOADÓ

ÒSPEEDÓ

Factory Setting

Customer Setting

AF93 Parameter List USING THE PARAMETERS

AF93/IS903 Instruction Manual

4-9

4-10 0 to 100

ÒDISABLEÓ or ÒENABLEÓ ÒDISABLEÓ or ÒENABLEÓ ÒENABLEÓ or ÒDISABLEÓ ÒENABLEÓ or ÒDISABLEÓ

Stop Profile (STOP PROFILE) Load Inertia (LOAD INERTIA) Forward/Reverse (REVERSE DIR.) Enable Select Key (SELECT KEY)

Efficiency Optimization (EFFICIENCY OPT) Power Up Restart (POWER UP RESTART)

45

46

47

48

49

50

ÒCOASTÓ or ÒRAMPÓ

1.0 to 300.0 seconds

Time Between Restart Attempts (RESTART DELAY)

44

0 to 255

Number of Restart Attempts Before Lockout (RESTART ATTEMPTS)

Range of Adjustment

43

Parameter (LCD Display)

5

Run Locked

AF93/IS903 Instruction Manual ÒENABLEÓ

Run Locked

If set to DISABLE, drive will require a transition on the Start or Stop/Run Enable input to restart.

If set to ENABLE, drive will restart after waiting the period of time set in Parameter 44 (RESTART DELAY) if power is applied in REMOTE mode with Start and Stop/Run Enable inputs closed.

ÒENABLEÓ

Run Locked

ÒDISABLEÓ

ÒDISABLEÓ

20

Run Locked

ÒRAMPÓ

0

Factory Setting

Ò0Ó equals Auto Restart is disabled. Restart counter is reset every 60 minutes. Run Locked

Notes Customer Setting

AF93/IS903 Parameter List USING THE PARAMETERS

Password (PASSWORD) 0 to 65535

Fault History (LAST FAULT) or (LAST FAULT TIME) or (PREVIOUS FAULT) or (PREV. FAULT TIME) or (FIRST FAULT) or (FIRST FAULT TIME)

52

53

Start Into Spinning Motor ÒDISABLEÓ or (SPINNING MOTOR) ÒENABLEÓ

Range of Adjustment

51

Parameter (LCD Display)

Ò0Ó equals no password. Password is set by changing the parameter from 0 to any other value. To acknowledge password, set password value to match the stored value; press SETUP. To change password, acknowledge old one and then enter new one. Changing value to Ò0Ó clears password.

The upper line on the LCD will display one of the messages (such as LAST FAULT) shown in the LCD Display column. The lower line displays the fault or time (elapsed time in hours, resets to 0 when 6553.5 hours are exceeded) message. See Section 5, Troubleshooting, for the list of fault messages.

This function should be disabled when you run multiple motors from the same drive.

Notes

0

ÒDISABLEÓ

Factory Setting

Customer Setting

AF93/IS903 Parameter List USING THE PARAMETERS

AF93/IS903 Instruction Manual

4-11

USING THE PARAMETERS

AF93/IS903 Instruction Manual 4-12

AF93/IS903 Parameter Descriptions USING THE PARAMETERS The parameter descriptions are in the same order as they appear in the AF93/IS903 Parameters List. Note that Òterminal numbersÓ in the descriptions refer to the AF93/IS903 terminal block (see Fig. 2-8, 2-9, 2-10 or 2-11 for terminal block descriptions).

Upper Display Specifications

Speed Setpoint Specifications Parameter Number: 3 Mnemonic: SPEED SETPOINT Range of Adjustment: Between Minimum Speed and Maximum Speed Run Locked?: No Factory Setting: 0

Parameter Number: 1 Mnemonic: UPPER DISPLAY Range of Adjustment: ÒSPEEDÓ (RPM), ÒFREQUENCYÓ (Hz), ÒLOADÓ (%), ÒCURRENTÓ (Amps), ÒMOTOR VOLTSÓ (Volts), ÒPOWERÓ (Hp), ÒELAPSED TIMEÓ (0-6553.5 hours). Units are shown in the parenthesis. Run Locked?: No Factory Setting: ÒSPEEDÓ

This parameter defines the speed setpoint used only in the KEYPAD mode. This is the only way to change speed setpoint in the KEYPAD mode. Note that Speed Setpoint is ignored if the drive is REMOTE mode. When drive is in RUN and KEYPAD modes and you press the Up or Down button, drive goes directly to the Speed Setpoint parameter. Pressing the Up or Down button additional times will change the current value of the Speed Setpoint parameter.

This parameter allows you to select the Operation Display Parameters you want to appear on the upper line of the driveÕs LCD when the drive is in the OPERATE mode. Elapsed time resets to 0 when 6553.5 hours are exceeded.

Parameter Number: 4 Mnemonic: MIN SPEED Range of Adjustment: 25 to 10800 RPM Run Locked?: No Factory Setting: 50 RPM

Lower Display

This parameter defines the minimum speed limit at which the drive will be allowed to operate. Minimum speed must be set lower than maximum speed.

Specifications Parameter Number: 2 Mnemonic: LOWER DISPLAY Range of Adjustment: ÒSPEEDÓ (RPM), ÒFREQUENCYÓ (Hz), ÒLOADÓ (%), ÒCURRENTÓ (Amps), ÒMOTOR VOLTSÓ (Volts), ÒPOWERÓ (Hp), ÒELAPSED TIMEÓ (0-6553.5 hours). Units are shown in the parenthesis. Run Locked?: No Factory Setting: ÒLOADÓ This parameter allows you to select the Operation Display Parameters you want to appear on the lower line of the driveÕs LCD when the drive is in the OPERATE mode. Elapsed time resets to 0 when 6553.5 hours are exceeded.

Minimum Speed Specifications

Maximum Speed Specifications Parameter Number: 5 Mnemonic: MAX SPEED Range of Adjustment: 25 to 10800 RPM Run Locked?: No Factory Setting: 1800 RPM This parameter defines the maximum speed limit at which the drive will be allowed to operate. If the drive reaches the Load Limit (parameter 22) or ÒANALOG LOAD LIMÓ (parameter 23) and you are ramping up to the maximum speed, the drive will go into foldback and stay at the speed where the load limit was reached.

AF93/IS903 Instruction Manual 4-13

AF93/IS903 Parameter Descriptions USING THE PARAMETERS

Minimum Potentiometer Reference Specifications Parameter Number: 6 Mnemonic: MIN POT REF Range of Adjustment: 0 to 100% Run Locked?: Yes Factory Setting: 10% Minimum and maximum analog potentiometer values are used to scale potentiometer inputs (setpoint and feedback) if the drive is in the REMOTE mode. See Remote Function (parameter 23) for details. Minimum Potentiometer Reference defines the minimum value in terms of percent of full range. If the full range is used, the following are the values for direct and inverse acting control: 0% equals min. speed at 0V (direct acting) 100% equals min. speed at 10V (inverse acting)

Maximum Potentiometer Reference Specifications Parameter Number: 7 Mnemonic: MAX POT REF Range of Adjustment: 0 to 100% Run Locked?: Yes Factory Setting: 90% This parameter defines the maximum value in terms of percent of full range. If the full range is used, the following are the values for direct and inverse acting control: 100% equals max. speed at 10V (direct acting) 0% equals max. speed at 0V (inverse acting)

Minimum Analog Reference Specifications Parameter Number: 8 Mnemonic: MIN ANALOG REF Range of Adjustment: 0 to 100% Run Locked?: Yes Factory Setting: 0% Minimum and maximum analog reference values are used to scale analog inputs (setpoint and feedback) if the drive is in the REMOTE mode. See Remote Function (parameter 23) for details. Minimum Analog Reference defines the minimum value in terms of percent of full range. If the full range is used, the following are the values for direct and inverse acting control: 0% equals min. speed at 4 mA (direct acting) 100% equals min. speed at 20 mA (inverse acting)

Maximum Analog Reference Specifications Parameter Number: 9 Mnemonic: MAX ANALOG REF Range of Adjustment: 0 to 100% Run Locked?: Yes Factory Setting: 100% This parameter defines the maximum value in terms of percent of full range. If the full range is used, the following are the values for direct and inverse acting control: 100% equals max. speed at 20 mA (direct acting) 0% equals max. speed at 4 mA (inverse acting)

AF93/IS903 Instruction Manual 4-14

AF93/IS903 Parameter Descriptions USING THE PARAMETERS

Accel/Decel Mode

hz

Specifications

60.00

Parameter Number: 10 Mnemonic: ACCEL/DECEL MODE Range of Adjustment: ÒLINEARÓ or ÒS-CURVEÓ Run Locked?: Yes Factory Setting: ÒLINEARÓ This parameter defines the drives acceleration and deceleration profiles. Linear acceleration, as shown in the straight line graph, works well in situations where the friction and work load are constant. S-curve acceleration, shown in the second graph, works well in situations where there is a high breakaway torque requirement. In situations like conveyor belts, where a sudden application of force may make items tip over, selecting an S-curve acceleration will minimize jerky starts. The deceleration profiles would be mirror images of the graphs shown.

Acceleration Profile

48.00 36.00 24.00 12.00 0.00 0.00

40

80

120 160

200 sec

ETN-ACCEL LINEAR

Typical Acceleration Linear Curve hz

Acceleration Profile

60.00 48.00 36.00 24.00 12.00 0.00 0.00

40

80

120 160

200 sec

ETN-ACCEL S-CURVE

Typical Acceleration S-Curve

AF93/IS903 Instruction Manual 4-15

AF93/IS903 Parameter Descriptions USING THE PARAMETERS Note that ACCEL TIME and DECEL TIME are generated by the AF93/IS903 software and due to actual application the motor may not come to full speed or decelerate to a stop in exactly the length of time you have set.

Accel Time

If ÒACCEL/DECEL 2Ó is chosen, the drive is in REMOTE mode, and terminal 11 is connected to terminal 7, Accel Time (parameter 11) and Decel Time (parameter 12) are ignored. The drive will use Accel Time 2 (parameter 14) and Decel Time 2 (parameter 15) instead. Note that both the acceleration and deceleration times are affected.

If ÒJOGÓ is selected, whenever terminal 11 is connected to terminal 7 and RUN enable is present (terminal 8 connected to terminal 7), the drive goes into JOG mode at the speed set by Jog Speed (parameter 33). Note that Jog overrides the speed setpoint established by ÒSPEED FOLLOWERÓ, ÒPI REGULATORÓ, and This parameter defines the time it takes the drive to Preset Speed x (parameters 26 to 32). See go from zero to Maximum Speed. The drive will not Remote Function, Priority Interaction in REMOTE exceed the load limit to meet this acceleration time. Mode, for more information.

Specifications

Parameter Number: 11 Mnemonic: ACCEL TIME Range of Adjustment: 0.1 to 999 sec Run Locked?: No Factory Setting: 5 sec

Decel Time Specifications Parameter Number: 12 Mnemonic: DECEL TIME Range of Adjustment: 0.1 to 999 sec Run Locked?: No Factory Setting: 5 sec This parameter defines the time it takes the drive to go from Maximum Speed to zero. On high inertia, low friction applications, the drive may decelerate in a greater length of time unless a braking resistor is present.

Accel/Decel 2 or Jog Specifications Parameter Number: 13 Mnemonic: ACCEL2 OR JOG Range of Adjustment: ÒACCEL/DECEL 2Ó or ÒJOGÓ Run Locked?: Yes Factory Setting: ÒJOGÓ This parameter defines whether the drive will have a secondary acceleration/deceleration time (Accel Time 2 and Decel Time 2) or implement the jog speed function (Jog Speed) when terminal 11 is connected to terminal 7 while the drive is in the REMOTE mode.

Accel Time 2 Specifications Parameter Number: 14 Mnemonic: ACCEL TIME 2 Range of Adjustment: 0.1 to 999 sec Run Locked?: No Factory Setting: 5 sec If ÒACCEL/DECEL 2Ó is chosen, the drive is in REMOTE mode, and terminal 11 is connected to terminal 7, this parameter defines the time it takes the drive to go from zero to Maximum Speed.

Decel Time 2 Specifications Parameter Number: 15 Mnemonic: DECEL TIME 2 Range of Adjustment: 0.1 to 999 sec Run Locked?: No Factory Setting: 5 sec If ÒACCEL/DECEL 2Ó (parameter 13) is chosen, the drive is in REMOTE mode, and terminal 11 is connected to terminal 7, this parameter defines the time it takes the drive to go from Maximum Speed to zero.

AF93/IS903 Instruction Manual 4-16

AF93/IS903 Parameter Descriptions USING THE PARAMETERS

Rated Nameplate Speed

Motor Nameplate Parameters

Specifications

The values for the following six parameters (HP Rating, Rated Amps, Rated Efficiency, Rated Frequency, Rated Speed, and Rated Volts) should be compared to the motor nameplate after you install the drive. If the motor nameplate parameters differ from the information you must enter the correct setting. These values are essential for your drive to operate correctly.

Rated Motor Volts Specifications Parameter Number: 16 Mnemonic: RATED VOLTS Value: Volts Run Locked?: Yes Factory Setting: Drive Rated

Motor HP Rating Specifications Parameter Number: 17 Mnemonic: RATED HP Value: Hp Run Locked?: Yes Factory Setting: Drive Rated

Rated Motor Current Specifications Parameter Number: 18 Mnemonic: RATED CURRENT Value: Amps Run Locked?: Yes Factory Setting: Drive Rated

Rated Input Frequency

Parameter Number: 20 Mnemonic: RATED SPEED Range of Adjustment: 500 to 3600 RPM Run Locked?: Yes Factory Setting: Motor Dependent

Rated Motor Efficiency Specifications Parameter Number: 21 Mnemonic: RATED EFFICIENCY Range of Adjustment: 50 to 100% Run Locked?: Yes Factory Setting: 85%

Load Limit Specifications Parameter Number: 22 Mnemonic: LOAD LIMIT Range of Adjustment: 0 to 200% (2 to 10 Hp) or 0 to 180% (15 to 25 Hp) of rated load, based on calculated motor torque rating. Run Locked?: No Factory Setting: 150% on constant torque and 110% on variable torque rated drives. This parameter sets the load limit for the drive, unless it is overridden by ÒANALOG LOAD LIMÓ (parameter 23). If the drive reaches the Load Limit (parameter 22) and you are ramping up to the Maximum Speed (parameter 5), the drive will go into foldback and stay at the speed where the load limit was reached. If the load limit control does not prevent an overload, the drive will shut down.

Specifications Parameter Number: 19 Mnemonic: RATED FREQUENCY Range of Adjustment: 30 to 180 Hz Run Locked?: Yes Factory Setting: 60 Hz

AF93/IS903 Instruction Manual 4-17

AF93/IS903 Parameter Descriptions USING THE PARAMETERS

Remote Function Specifications Parameter Number: 23 Mnemonic: REMOTE FUNCTION Range of Adjustment: ÒSPEED FOLLOWERÓ or ÒPI REGULATORÓ or ÒANALOG LOAD LIMÓ or ÒDIGITAL POTÓ Run Locked?: Yes Factory Setting: ÒSPEED FOLLOWERÓ When your drive is in REMOTE mode, speed is controlled by one of the these Remote Functions: ÒSPEED FOLLOWERÓ, ÒPI REGULATORÓ, ÒANALOG LOAD LIMÓ or ÒDIGITAL POTÓ. A discussion about the priority interaction among the various signals that can control the motor speed follows the discussion of each type of remote function. ÒSPEED FOLLOWERÓ - You can vary the speed setpoint using a current or voltage speed follower input. The speed follower input can be connected as follows: ¥ If the signal is 4-20 mA, connect it to terminals 1 and 2. ¥ If the signal is 0-10 VDC, connect it to terminals 2 and 3. ¥ If the signal comes from a potentiometer, connect it to terminals 2, 3, and 4. ¥ If the signal is 0-5 VDC, and the output impedance of the signal follower is less than or equal to 250 ½ and can output 20 mA, connect the signal to terminals 1 and 2. ÒPI REGULATORÓ - You can automatically maintain a reference setpoint using the ÒPI REGULATORÓ option. This option incorporates a feedback signal and reference setpoint. The following connections are required: Setpoint - 0-10 VDC, connect it to terminals 2 and 3 (terminal 3 is +) or connect potentiometer to terminals 2, 3, and 4.

Feedback - 4-20 mA connected to terminals 1 and 2. A 0-5 VDC signal can also be connected to these terminals if the output impedance of the transducer is less than or equal to 250 ½ and it can output 20 mA. PI Regulator Feedback - The feedback signal is calibrated to provide constant information on whether the motor is actually running faster or slower than the setpoint. If the motor is running faster than setpoint, the drive reduces the frequency and if the motor is running slower than setpoint, the drive increases the frequency. Integral and Proportional Gain - In simple terms, the Integral Gain parameter controls how quickly the drive responds to information provided by the feedback signal and the Proportional Gain parameter controls how close to the target value the system will maintain control. It takes some trial and error in setting these parameters since some applications have a natural tendency to favor tight control and others may start to quickly oscillate around the target speed the tighter you try to maintain control. PI Regulator Application Example - PI is a closed loop control system consisting of a set point, a process variable, and an error signal which will control the drive output. Typical applications include wet well level control, temperature or pressure control, or flow rate control. PI control starts with a PI Setpoint adjusted by a remote signal input, such as a potentiometer. The drive compares the setpoint to a process variable signal, PI Feedback, and creates an error signal. The error signal is processed to create the speed reference for the drive. In the example shown in Figure 4-1, a pressure transducer provides a 4-20 mA signal that corresponds to the duct pressure. The drive will control the speed of the blower to maintain the desired duct pressure regardless of the amount of air flow being supplied through the duct.

AF93/IS903 Instruction Manual 4-18

AF93/IS903 Parameter Descriptions USING THE PARAMETERS

Remote Function (Cont.) Since the PI Regulator software works best when the analog feedback is scaled to the full range, we recommend that the Minimum Analog Reference (parameter 8) be set to 0% and the Maximum Analog Reference (parameter 9) be set to 100% (for direct acting control). In applications that require inverse control, set the Minimum Analog Reference parameter to 100% and the Maximum Analog Reference parameter to 0%. Using ÒMIN POT REFÓ and ÒMAX POT REFÓ, the operating band can be adjusted for the specific application. In this example for a desired setpoint of 10 psi and a maximum range of 8 to 12 psi, the operator would set Minimum Potentiometer Reference and Maximum Potentiometer Reference to the equivalent percentages of these values.

We recommend that, for most applications, you set the initial value of the Integral Gain (parameter 24) to 10000 and Proportional Gain (parameter 25) to 10000. Since these values are not Run Locked (can be changed while the system is running) you can adjust them (in 1000 unit intervals) while you observe its operation. To increase or decrease the response time to changes in feedback value, you might want to change the value of Integral Gain. To control the amount of under and overshoot, you might want to adjust the Proportional Gain. Note that some types of systems, such as HVAC control, might not need much proportional gain.

Pressure Transducer

Feedback (Duct Pressure)

PI Setpoint HVAC

Pressure Level Cutler-Hammer

PI Controller

AF93/IS903 ETN-HVACPI

PI Control Application Example Figure 4-1

AF93/IS903 Instruction Manual 4-19

AF93/IS903 Parameter Descriptions USING THE PARAMETERS

Remote Function (Cont.) ÒANALOG LOAD LIMÓ - This function combines a speed follower with an external method of controlling the load limit: Speed Follower - 4-20 mA connected to terminals 1 and 2. A 0-5 VDC signal can also be connected to these terminals if the output impedance of the transducer is less than or equal to 250 ½ and it can output 20 mA. Load Limit Control - 0-10 VDC, connect it to terminals 2 and 3. Connect potentiometer to terminals 2, 3, and 4. This function allows you to control the load limit and speed from a remote station in situations where you expect wide variations in the load. Note that ÒANALOG LOAD LIMÓ is capped by ÒLOAD LIMITÓ (parameter 22). Remember, when the load limit you set is exceeded, the drive will go into foldback and reduce speed to try to prevent further overload. The lower you set the load limit, the lower the speed will be when the drive goes into foldback. If the load limit control does not prevent an overload, the drive will shut down. ÒDIGITAL POTÓ - This function sets up a ÒpotentiometerÓ that allows you to smoothly increase or decrease motor speed at a remote station. If you connect terminals 13 and 7, the speed increases at the rate established by Accel Time (parameter 11) or Accel Time 2 (parameter 14). When you disconnect terminal 13 from 7, the speed stops increasing and remains constant (drive ignores terminal 11, Jog). If you connect terminals 14 and 7, the speed decreases at the rate established by Decel Time (parameter 12) or Decel Time 2 (parameter 15). When you disconnect terminal 14 from 7, the speed stops decreasing and remains constant (drive ignores terminal 11, Jog). If both 13 and 14 are connected to 7 the speed decreases at a rate established by the appropriate deceleration time.

The POT WPR (terminal 3) is used to set the load limit while in DIGITAL POT mode. If a load limit control potentiometer is not used to control torque, a jumper must be installed between terminals 3 and 4.

Priority Interaction in REMOTE Mode There is a priority scheme that the drive uses to establish the speed setpoint in the REMOTE mode: Priority 1 (Lowest Priority) - 0-10 VDC Speed Follower Priority 2 - 4-20 mA Speed Follower (If Signal exceeds 1 mA) Priority 3 - PI Regulator Priority 4 - Terminals 12, 13, or 14 closed to terminal 7 (Preset Speeds or Digital Potentiometer) ¥ If you use SPEED FOLLOWER, a current source greater than 1 mA will override a voltage source. ¥ If you use SPEED FOLLOWER, a voltage source will override a current source less than 1 mA. ¥ If you connect terminal 12, 13, or 14 to terminal 7, Preset Speeds will override SPEED FOLLOWER. ¥ If you use PI REGULATOR, Preset Speeds will override the speed established by PI REGULATOR. ¥ If you use ANALOG LOAD LIM, Preset Speeds will override the speed follower connected to terminals 1 and 2. ¥ You cannot override speed set by DIGITAL POT, except by load limit. ¥ The load limit you set (using parameter 22 or 23) will fold back the speed setpoint when the load limit is exceeded.

AF93/IS903 Instruction Manual 4-20

AF93/IS903 Parameter Descriptions USING THE PARAMETERS Note that if you use DIGITAL POT (Remote Function (parameter 23)), the drive ignores terminal 12 and Preset Speeds are not used to set the speed setpoint.

Integral Gain Specifications Parameter Number: 24 Mnemonic: INTEGRAL GAIN Range of Adjustment: 0 to 32,767 Run Locked?: No Factory Setting: 0 Refer to Remote Function (parameter 23), PI REGULATOR for application information.

Use the following chart to determine which of the seven Preset Speeds are in control. For example, if you connect terminals 12 and 7, the speed setpoint established by the PRESET SPEED 1 parameter will be used by the drive:

Proportional Gain

Terminals Connected

Specifications

12 to 7 13 to 7 12 and 13 to 7 14 to 7 14 and 12 to 7 14 and 13 to 7 14 and 12 and 13 to 7

Parameter Number: 25 Mnemonic: PROPORTIONAL GN Range of Adjustment: 0 to 32,767 Run Locked?: No Factory Setting: 0 Refer to Remote Function (parameter 23), PI REGULATOR for application information.

Preset Speeds 1 through 7 Specifications Parameter Number: 26 to 32 Mnemonic: PRESET SPEED x where ÒxÓ is a value of 1 to 7

Range of Adjustment: Between Minimum Speed and Maximum Speed. Run Locked?: No Factory Setting: 0 These parameters define speeds actuated by a remote signal. If the drive is in the KEYPAD mode, it will not respond to Preset Speed or Jog terminal block connections. If the drive is in REMOTE mode, Preset Speed terminal block connections override the 0-10 V or 4-20 mA speed follower. For a more complete explanation of the priority interaction, refer to Remote Function (parameter 23), Priority Interaction in REMOTE Mode.

Preset Speed Set 1 2 3 4 5 6 7

Jog Speed Specifications Parameter Number: 33 Mnemonic: JOG SPEED Range of Adjustment: Between Minimum Speed and Maximum Speed Run Locked?: No Factory Setting: 0 The Jog function can only be activated via the terminal strip when the drive is in REMOTE mode. If the drive is at 0 speed or decelerating due to a Stop command, and Jog contact is closed (terminal 11 is connected to terminal 7) and run enable is closed (terminal 8 connected to terminal 7), the drive will start and go to the Jog Speed you set with this parameter. When the jog contact is opened, the drive will go back to previous speed command or next highest priority speed command.

AF93/IS903 Instruction Manual 4-21

AF93/IS903 Parameter Descriptions USING THE PARAMETERS

Jump Speeds 1 through 3

DC Injection Braking

Specifications

Specifications

Parameter Number: 34 to 36 Mnemonic: JUMP SPEED x LO

Parameter Number: 38 Mnemonic: DC BRAKE TIME Range of Adjustment: 0 to 16 sec Run Locked?: No Factory Setting: 0.0 sec

where ÒxÓ is a value of 1 to 3

Range of Adjustment: Minimum Speed to Maximum Speed Run Locked?: No Factory Setting: 0 These parameters set jump speeds which are used to avoid operating at speeds that create problems with mechanical resonance. The jump speeds, combined with Jump Width (parameter 37), create frequency windows. The drive can accelerate or decelerate smoothly through the windows, but will not stop at any frequency within a window. Jump frequency windows are illustrated in the graph shown below.

This parameter defines how long in seconds that DC injection braking lasts. When DC current is injected into the windings of an induction motor, the motor acts as a brake. Approximately 20% braking torque is injected for the period of time set by this parameter when the motor speed drops below 5 Hz.

Relay 1 and Relay 2 Specifications

Jump Width Specifications Parameter Number: 37 Mnemonic: JUMP WIDTH Range of Adjustment: 0 to Maximum Speed Run Locked?: No Factory Setting: 0 This parameter allows you to define the band width of frequencies around each jump speed where the drive will not operate continuously. hz 133

RELAY 1 defines the relay function when drive is in RUN mode. RELAY 2 defines the relay function when drive is Òat speedÓ.

106 Jump Width

79

Parameter Number: 39 and 40 Mnemonic: RELAY 1 or RELAY 2 Range of Adjustment: One of the following eight functions can be selected for each of the two relays: ÒREADYÓ, ÒRUNÓ, ÒREVERSEÓ, ÒKEYPADÓ, ÒAT SPEEDÓ, ÒZERO SPEEDÓ, ÒLOAD LIMITÓ, ÒOVERLOAD WARNINGÓ Run Locked?: Yes Factory Setting: Relay 1: ÒRUNÓ Relay 2: ÒAT SPEEDÓ

Jump Speed 3

53 Jump Speed 2

26 Jump Speed 1

0 0

26

53

79

106

133 hz

ETN-JUMP SPD

Typical Jump Speed Graph

AF93/IS903 Instruction Manual 4-22

AF93/IS903 Parameter Descriptions USING THE PARAMETERS

Analog Output 1 and Analog Output 2

Stop Profile Specifications

Specifications Parameter Number: 41 and 42 Mnemonic: ANALOG OUTPUT 1 or ANALOG OUTPUT 2

Range of Adjustment: One of the following six functions can be selected for each of the two available analog outputs: ÒSPEEDÓ, ÒFREQUENCYÓ, ÒLOADÓ, ÒCURRENTÓ, ÒMOTOR VOLTSÓ, ÒPOWERÓ Run Locked?: Yes Factory Setting: Output #1: ÒSPEEDÓ Output #2: ÒLOADÓ This parameter defines the two analog output function units.

Number of Restart Attempts Before Lockout Specifications Parameter Number: 43 Mnemonic: RESTART ATTEMPTS Range of Adjustment: 0 to 255 Run Locked?: Yes Factory Setting: 0 This parameter defines the number of times the drive will attempt to restart after a trip. If this number is exceeded, the drive faults and the appropriate fault designation is shown on the LCD. Entering 0 disables auto restart. The restart counter is reset every 60 minutes.

Time Between Restart Attempts

Parameter Number: 45 Mnemonic: STOP PROFILE Range of Adjustment: ÒCOASTÓ or ÒRAMPÓ Run Locked?: No Factory Setting: ÒRAMPÓ This parameter allows you to choose whether the motor will coast to a stop or ramp down to a stop per the appropriate deceleration time and profile.

Load Inertia Specifications Parameter Number: 46 Mnemonic: LOAD INERTIA Range of Adjustment: 0 to 100 Run Locked?: Yes Factory Setting: 20 This parameter adjusts the internal speed regulator based on the inertia of the load. For higher inertia loads, the user should set this parameterÕs value higher. When tuning this parameter, it is most practical to change the setting in increments of 10 to 20 units. The value Ò20Ó is intended to equal 2 times connected inertia.

Forward/Reverse Specifications Parameter Number: 47 Mnemonic: REVERSE DIR. Range of Adjustment: ÒDISABLEÓ or ÒENABLEÓ Run Locked?: Yes Factory Setting: ÒENABLEÓ This parameter allows you to enable or disable the F/R button on the keypad.

Specifications Parameter Number: 44 Mnemonic: RESTART DELAY Range of Adjustment: 1.0 to 300.0 sec Run Locked?: Yes Factory Setting: 5 This parameter defines the amount of time the drive waits between auto restart attempts.

AF93/IS903 Instruction Manual 4-23

AF93/IS903 Parameter Descriptions USING THE PARAMETERS

Enable Select Key

Start Into Spinning Motor

Specifications

Specifications

Parameter Number: 48 Mnemonic: SELECT KEY Range of Adjustment: ÒDISABLEÓ or ÒENABLEÓ Run Locked?: Yes Factory Setting: ÒENABLEÓ

Parameter Number: 51 Mnemonic: SPINNING MOTOR Range of Adjustment: ÒDISABLEÓ or ÒENABLEÓ

This parameter allows you to disable the Select button and lock the drive into REMOTE or KEYPAD operation.

Efficiency Optimization Specifications Parameter Number: 49 Mnemonic: EFFICIENCY OPT Range of Adjustment: ÒENABLEÓ or ÒDISABLEÓ Run Locked?: No Factory Setting: ÒDISABLEÓ Selecting ÒENABLEÓ makes the motor run more efficiently by reducing flux in the motor for centrifugal loads, but reduces the motorÕs ability to change load quickly. Use ÒENABLEÓ whenever possible (i.e., unless motor stalls) to save energy.

Power Up Restart Specifications Parameter Number: 50 Mnemonic: ÒPOWER UP RESTARTÓ Range of Adjustment: ÒDISABLEÓ or ÒENABLEÓ Run Locked?: No Factory Setting: ÒDISABLEÓ

Run Locked?: Factory Setting:

This parameter should be disabled when you run multiple motors from the same drive. If this parameter is enabled, the drive will search for the speed of the motor in the commanded direction. If the speed is not found, the drive will search in the opposite direction of the commanded direction. If the speed is still not found, the drive will assume the motor is at rest and initiate a normal start. Therefore, a 1 to 3 second delay in start time will occur when the Start Into Spinning Motor parameter is enabled. If only one motor is connected to the drive, you can enable the parameter so the drive ÒcatchesÓ the load at the speed it is running and ramps it to the last speed command issued by the drive. If the motor is turning in the reverse direction to the last command sent by the drive, the drive will ÒcatchÓ the motor, ramp it down to 0 Hz, and ramp it up to the speed and direction last commanded by the drive.

Selecting ÒENABLEÓ makes the drive restart after waiting the period of time set in Parameter 44 (RESTART DELAY) if power is applied in the REMOTE mode with the Start and Stop/Run Enable inputs closed. Selecting ÒDISABLEÓ requires a transition on the Start or Stop/Run Enable inputs for the drive to restart.

AF93/IS903 Instruction Manual 4-24

No ÒDISABLEÓ

AF93/IS903 Parameter Descriptions USING THE PARAMETERS

Fault History

Password

Specifications

Specifications

Parameter Number: 52 Mnemonic: ÒLAST FAULTÓ, or ÒLAST FAULT TIMEÓ, or PREVIOUS FAULTÓ or ÒPREV. FAULT TIMEÓ or ÒFIRST FAULTÓ or ÒFIRST FAULT TIMEÓ Range of Adjustment: N/A Run Locked?: N/A

Parameter Number: 53 Mnemonic: PASSWORD Range of Adjustment: 0 to 65535 Run Locked?: No Factory Setting: 0

Factory Setting:

N/A

This parameter aids in troubleshooting by displaying the most recent fault that has occurred, the fault just prior to the most recent fault, and the first fault that has occurred. When a fault occurs, the drive enters the FAULT mode. In the FAULT mode, the Fault indicator is illuminated, the keypad is put into SCROLL mode and the last fault is displayed. If you press the Up or Down buttons you can scroll through the parameters, starting with the fault display. If you press the Operate button, the two Operation Displays, specified by the Upper and Lower parameters, will appear. The Fault indicator remains lit until you resolve the problem and press the Start or Stop button. The upper line on the LCD will display one of the messages shown in the Range of Adjustment column. The lower line displays the fault or time (elapsed time in hours, resets to 0 when 6553.5 hours are exceeded) message.

This parameter sets password protection. The password is set by changing from 0 to any other value. To change the password to a new value: 1. Scroll to the Password parameter, see Section 3, Selecting the Parameter to set. 2. Enter the current password. See Section 3, Changing the Parameter Settings. 3. Press the Setup button. 4. To change the password, press the Up or Down buttons until the new password appears. 5. Press the Setup button. Changing the password to 0 clears the password. If you enter a password, begin making changes, and then walk away, there will be a time out if there is no keypad activity within a five minute period. Then you must reenter the password in order to change parameter settings. Remember to put your password in a safe place. If you forget the password you set, contact your local Cutler-Hammer distributor who can reestablish your password with special operation.

AF93/IS903 Instruction Manual 4-25

USING THE PARAMETERS

AF93/IS903 Instruction Manual 4-26

SECTION 5

Troubleshooting This section of your Instruction Manual describes what to do if your drive indicates there is a problem. After you review this section, you will understand: ¥ How to display fault messages on your keypad. ¥ How to run your drive in OPEN LOOP TEST Mode. ¥ How to interpret fault messages. ¥ Checking DC Bus Voltage.

!

Caution

Make sure you read, understand and follow all of the Safety Statements in the Safety section of this manual before you troubleshoot your Adjustable Frequency Drive.

AF93/IS903 Instruction Manual 5-1

Displaying Fault Messages TROUBLESHOOTING This section of your Instruction Manual describes what to do if a fault occurs. When a fault occurs, the drive enters the FAULT mode. In the FAULT mode, the Fault indicator is illuminated, the keypad is put into scroll mode and the last fault is displayed. If you press the Up or Down buttons you can scroll through the parameters, starting with the fault display.

If you press the Operate button, the two Operation Displays, specified by the Upper and Lower parameters, will appear. The Fault indicator remains lit until you clear the problem and press the Start or Stop button. Use the following procedure to display the last, previous, and first fault messages. As you display each message, jot it down so you can try to remedy the problem. After you have recorded all of the messages go to the next section, Solutions to Drive Problems.

Step 1. When your drive discovers a problem, the Fault indicator comes on and the Run indicator goes out.

Cutler-Hammer RUN FAULT

The ÒLAST FAULTÓ that was detected by the drive appears on the lower line of the LCD as shown in the example to the right.

SETUP

F/R

Scroll

Forward

Change Settings

Reverse

OPERATE START UP

Keypad DOWN

Remote SELECT

STOP

AF93-FAULT1

Step 2. Press the Setup button. (If an ÒENTER PASSWORDÓ message appears, See Section 3, Using Your Keypad, for information on entering the password.) Step 3. Press the Up or Down button to display the ÒPREVIOUS FAULTÓ and ÒFIRST FAULTÓ messages that were stored by the drive.

Cutler-Hammer RUN FAULT

SETUP

F/R

Scroll

Forward

Change Settings

Reverse

OPERATE START UP

Note that the values of the ÒLAST FAULT TIMEÓ, ÒPREV. FAULT TIMEÓ, and ÒFIRST FAULT TIMEÓ are expressed as elapsed time (shown in hours, resets to zero when elapsed time exceeds 6553.5 hours).

AF93/IS903 Instruction Manual 5-2

Keypad DOWN

Remote SELECT

STOP

AF93-FAULT2

Solutions To Drive Problems TROUBLESHOOTING After you display the fault messages, you are ready to try to remedy the problems. An easy-to-use chart will help you quickly locate the possible causes to the problem. It also lists remedies you should try before you call for service. ¥ The column labeled ÒMessageÓ lists all of the fault messages that can be displayed on the keypad. ¥ The column labeled ÒPossible CausesÓ lists all of the things that might cause the message to appear. You will note that some of the possible causes are listed for more than one message. This can occur when a situation, such as a conveyor jamming, causes several situations, such as motor overload and inverter overload, to occur simultaneously. ¥ The column labeled ÒSuggested RemediesÓ lists the things you can try before you call for service. Note that you cannot correct some of the situations yourself. In these cases, Òcall for serviceÓ is the only option listed. ¥ If you exhaust all of the solutions and still get fault messages, call Cutler-Hammer for service. Refer to the Toll Free number on the back cover of this manual to speak to a Cutler-Hammer service representative.

Running In Open Loop Test Mode You might want to run your drive without a motor connected during troubleshooting (this is called the OPEN LOOP TEST Mode): 1. 2. 3. 4. 5.

Apply power to the drive. Press the Operate button, (the Operate LCD is lights). Jumper terminal 7 to 8 and terminal 7 to 15. Press and hold the Operate button and press the Start button. Release both buttons.

In the OPEN LOOP TEST Mode the keypad LCD displays the output voltage, speed, and frequency. Load and current values should be zero. Note that if you try to connect a motor to a drive in the OPEN LOOP TEST Mode, the drive will trip after 5 seconds and display ÒMotor Fault.Ó The drive will also trip on Motor Fault if you try to run with no motor connected in the default CLOSED LOOP Mode. To return to the default CLOSED LOOP Mode, press the Stop button.

AF93/IS903 Instruction Manual 5-3

Solutions To Drive Problems TROUBLESHOOTING

Message

Possible Causes

Suggested Remedies

IGBT SAT

An IGBT has pulled out of saturation as a result of a very low impedance short. The short may be in the drive, braking circuit, or motor.

If fault recurs, contact your Cutler-Hammer service representative.

GROUND FAULT

1. Motor leads shorted or grounded. 2. Motor shorted or grounded. 3. Over current condition.

1. Check motor leads.

Instantaneous current has exceeded two times rated current.

1. Check for problems on input line circuit such as input line transients. See Section 2, Input Line Considerations and Specifications.

OVER CURRENT

2. Try different motor. 3. Reduce load on motor.

2. Check for motor problems. DC LINK LOW

This indicates that the internal DC bus has dropped too low for safe operation.

1. Make sure each input line voltage phase is present (Drive terminals L1, L2, and L3). 2. Check for excess line impedance.

DC LINK HIGH

This indicates that the internal DC bus is too high for safe operation.

1. Check for high line voltage at each input phase (Drive terminals L1, L2, and L3). 2. Check for regenerative load.

A/D OFFSET ERROR

Analog sensing circuits cannot auto-calibrate.

AF93/IS903 Instruction Manual 5-4

If fault recurs, contact your Cutler-Hammer service representative.

Solutions To Drive Problems TROUBLESHOOTING

Message

Possible Causes

Suggested Remedies

MOTOR FAULT

1. Excessive load on motor. 2. Motor leads are open.

1. Reduce load on motor.

HS OVER TEMP

Heat sink has exceeded 198¡F (92¡C): 1. Ambient temperature high. 2. Blocked air flow. 3. Fan not operating. 4. Excessive load on motor. 5. Impedance below 1%.

2. Check motor leads.

1. Compare room air temperature to specifications. 2. Check for blocked air flow. 3. Check fan operation. 4. Reduce load on motor. 5. Install 1% line reactor.

EXTERNAL FAULT

1. External fault line has been opened. 2. Inadequate resistors in optional Dynamic Brake package.

Reset external fault contact.

MOTOR PARAM FAULT

Motor Related Parameter keypad entries are inconsistent. Example: Maximum Speed is lower than Minimum Speed.

Check the Motor Related Parameters. See Section 4, Using The Parameters, for the ranges of these parameters.

THERMAL OVERLOAD

Indicates calculated motor temperature has exceeded rating

Reduce load on motor.

EE PROM FAIL

EEPROM in drive circuit failed.

Replace drive, contact your Cutler-Hammer service representative.

SINGLE PHASE

Excessive load on single phase input

1. Check for high line voltage at each input phase is present (Drive terminals L1, L2, and L3). 2. If this display occurs on a 240V AF93/IS903, please contact your Cutler-Hammer service representative.

AF93/IS903 Instruction Manual 5-5

Checking DC Bus Voltage TROUBLESHOOTING Step 1. Set a digital volt meter to read DC volts, and use the 0 to 1000V scale. Step 2. Connect the digital volt meter between the ÒAÓ and ÒBÓ terminals of the capacitor assembly as shown in Fig. 5-1. Step 3. Monitor the bus voltage until it reaches zero volts DC.

!

Danger High Voltage

Internal parts of the drive are at line voltage when AC power is connected to input terminals. This voltage is extremely dangerous and can cause death or serious injury. When the supply is disconnected from the input terminal block, it will take up to 10 minutes before the DC bus capacitors are discharged to a safe voltage. To ensure the voltage is safe, monitor the capacitor discharge with a digital voltmeter connected between the ÒAÓ and ÒBÓ terminals on the capacitor assembly as described. Do not work on the drive until the capacitors have completely discharged. Do not attempt to discharge the capacitors by short circuiting the bus.

AF93/IS903 Instruction Manual 5-6

Checking DC Bus Voltage TROUBLESHOOTING

Cap Assy

Red Led Indicates Dangerous Voltage

See Note 1

A

DVM

1

2

B

3

4

5

6

7

8

9 10 11 12 13 14 15 16 17 18 19 20 21 22

See Note 2 BRAKE- BRAKE+

IND-

BR+

L1

L2

L3

T1

T2

T3

Note 1: Place DVM Between "A" and "B" (On 2-5 Hp and 7.5 Hp, 480 volt units, A is Negative; On 7.5 Hp , 240 volt and 10-25 Hp units A is Positive Terminal). Note 2: These terminals supplied on 7.5 Hp, 240 volt and 10-25 Hp units. These terminals are not included on 7.5 Hp, 480 volt units shipped after November 6, 1996. ETN-93 BUSVOLT

Checking the DC Bus Voltage Figure 5-1

AF93/IS903 Instruction Manual 5-7

TROUBLESHOOTING

AF93/IS903 Instruction Manual 5-8

Appendix About This Section This section of your Instruction Manual provides the following reference material: ¥ AF93/IS903 Parameters List - Numerical Order ¥ AF93/IS903 Parameters List - Alphabetical Order ¥ Keypad Template (for custom mounting)

AF93/IS903 Instruction Manual A-1

Parameter List-Numerical Order APPENDIX Parameter (LCD Display)

Factory Setting ÒSPEEDÓ ÒLOADÓ 0 50 RPM 1800 RPM

26

Upper Display (UPPER DISPLAY) Lower Display (LOWER DISPLAY) Speed Setpoint (SPEED SETPOINT) Minimum Speed (MIN SPEED) Maximum Speed (MAX SPEED) Minimum Potentiometer Reference (MIN POT REF) Maximum Potentiometer Reference (MAX POT REF) Minimum Analog Reference (MIN ANALOG REF) Maximum Analog Reference (MAX ANALOG REF) Accel/Decel Mode (ACCEL/DECEL MODE) Accel Time (ACCEL TIME) Decel Time (DECEL TIME) Accel/Decel2 or Jog (ACCEL2 OR JOG) Accel Time 2 (ACCEL TIME 2) Decel Time 2 (DECEL TIME 2) Rated Motor Volts (RATED VOLTS) Motor Hp Rating (RATED HP) Rated Motor Current (RATED CURRENT) Rated Input Frequency (RATED FREQUENCY) Rated Nameplate Speed (RATED SPEED) Rated Motor Efficiency (RATED EFFICIENCY) Load Limit (LOAD LIMIT) Remote Function (REMOTE FUNCTION) Integral Gain (INTEGRAL GAIN) Proportional Gain (PROPORTIONAL GN) Preset Speed #1 (PRESET SPEED 1)

27

Preset Speed #2 (PRESET SPEED 2)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

10% 90% 0% 100% ÒLINEARÓ 5 sec 5 sec ÒJOGÓ 5 sec 5 sec Drive Rated Drive Rated Drive Rated 60 Hz Motor Dependent 85% 150% Constant Torque 110% Variable Torque ÒSPEED FOLLOWERÓ

AF93/IS903 Instruction Manual A-2

0 0 0 0

Customer Setting

Parameter List-Numerical Order APPENDIX Parameter (LCD Display)

Factory Setting

28 29 30 31 32 33 34 35

Preset Speed #3 (PRESET SPEED 3) Preset Speed #4 (PRESET SPEED 4) Preset Speed #5 (PRESET SPEED 5) Preset Speed #6 (PRESET SPEED 6) Preset Speed #7 (PRESET SPEED 7) Jog Speed (JOG SPEED) Jump Speed 1 (JUMP SPEED 1 LO) Jump Speed 2 (JUMP SPEED 2 LO)

0 0 0 0 0 0 0 0

36

Jump Speed 3 (JUMP SPEED 3 LO)

0

37

Jump Width (JUMP WIDTH) DC Injection Braking (DC BRAKE TIME) Relay 1 (RELAY 1) Relay 2 (RELAY 2) Analog Output #1 (ANALOG OUTPUT 1) Analog Output #2 (ANALOG OUTPUT 2) Number of Restart Attempts Before Lockout (RESTART ATTEMPTS) Time Between Restart Attempts (RESTART DELAY) Stop Profile (STOP PROFILE) Load Inertia (LOAD INERTIA) Forward/Reverse (REVERSE DIR.) Enable Select Key (SELECT KEY) Efficiency Optimization (EFFICIENCY OPT) Power Up Restart (POWER UP RESTART) Start Into Spinning Motor (SPINNING MOTOR) Fault History (FAULT HISTORY) Password (PASSWORD)

0

38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53

Customer Setting

0.0 sec ÒRUNÓ ÒAT SPEEDÓ ÒSPEEDÓ ÒLOADÓ 0 5 ÒRAMPÓ 20 ÒENABLEÓ ÒENABLEÓ ÒDISABLEÓ ÒDISABLEÓ ÒDISABLEÓ

0

AF93/IS903 Instruction Manual A-3

Parameter List-Alphabetical Order APPENDIX Parameter (LCD Display)

Factory Setting 60 sec 60 sec

37 46 22

Accel Time (ACCEL TIME) Accel Time 2 (ACCEL TIME 2) Accel/Decel Mode (ACCEL/DECEL MODE) Accel/Decel2 or Jog (ACCEL2 OR JOG) Analog Output #1 (ANALOG OUTPUT 1) Analog Output #2 (ANALOG OUTPUT 2) DC Injection Braking (DC BRAKE TIME) Decel Time (DECEL TIME) Decel Time 2 (DECEL TIME 2) Efficiency Optimization (EFFICIENCY OPT) Enable Select Key (SELECT KEY) Fault History (FAULT HISTORY) Forward/Reverse (REVERSE DIR.) Integral Gain (INTEGRAL GAIN) Jog Speed (JOG SPEED) Jump Speed 1 (JUMP SPEED 1 LO) Jump Speed 2 (JUMP SPEED 2 LO) Jump Speed 3 (JUMP SPEED 3 LO) Jump Width (JUMP WIDTH) Load Inertia (LOAD INERTIA) Load Limit (LOAD LIMIT)

2

Lower Display (LOWER DISPLAY)

11 14 10 13 41 42 38 12 15 49 48 52 47 24 33 34 35 36

9 7 5 8 6 4

Maximum Analog Reference (MAX ANALOG REF) Maximum Potentiometer Reference (MAX POT REF) Maximum Speed (MAX SPEED) Minimum Analog Reference (MIN ANALOG REF) Minimum Potentiometer Reference (MIN POT REF) Minimum Speed (MIN SPEED)

ÒLINEARÓ ÒJOGÓ ÒSPEEDÓ ÒLOADÓ 0 60 sec 60 sec ÒDISABLEÓ ÒENABLEÓ

ÒENABLEÓ 0 0 0 0 0 0 20 150% Constant Torque 110% Variable Torque ÒLOADÓ 100% 90% 1800 RPM 0% 10% 50 RPM

AF93/IS903 Instruction Manual A-4

Customer Setting

Parameter List-Alphabetical Order APPENDIX

17 43 53 50 26 27 28 29 30 31 32 25 19 18 21 16 20 39 40 23 3 51 45 44 1

Parameter (LCD Display)

Factory Setting

Motor Hp Rating (RATED HP) Number of Restart Attempts Before Lockout (RESTART ATTEMPTS) Password (PASSWORD) Power Up Restart (POWER UP RESTART) Preset Speed #1 (PRESET SPEED 1) Preset Speed #2 (PRESET SPEED 2) Preset Speed #3 (PRESET SPEED 3) Preset Speed #4 (PRESET SPEED 4) Preset Speed #5 (PRESET SPEED 5) Preset Speed #6 (PRESET SPEED 6) Preset Speed #7 (PRESET SPEED 7) Proportional Gain (PROPORTIONAL GN) Rated Input Frequency (RATED FREQUENCY Rated Motor Current (RATED CURRENT) Rated Motor Efficiency (RATED EFFICIENCY) Rated Motor Volts (RATED VOLTS) Rated Nameplate Speed (RATED SPEED) Relay 1 (RELAY 1) Relay 2 (RELAY 2) Remote Function (REMOTE FUNCTION) Speed Setpoint (SPEED SETPOINT) Start Into Spinning Motor (SPINNING MOTOR) Stop Profile (STOP PROFILE) Time Between Restart Attempts (RESTART DELAY) Upper Display (UPPER DISPLAY)

Drive rated

Customer Setting

0 0 ÒDISABLEÓ 0 0 0 0 0 0 0 0 60 Hz Drive Rated 85% Drive Rated 1800 RPM ÒRUNÓ ÒAT SPEEDÓ ÒSPEED FOLLOWERÓ 0 ÒDISABLEÓ ÒRAMPÓ 5 ÒSPEEDÓ

AF93/IS903 Instruction Manual A-5

APPENDIX

AF93/IS903 Instruction Manual A-6

AF93/IS903 Keypad Template APPENDIX Mounting Holes (4 Each); Use M4 x 10 mm Phillips Screw With SEMS/Split Lockwasher. (Insert Screws From Back.) Thru Hole In Panel, Approx. 3/8", Required. 0.208" [5.29 mm]

Door Cutout Size = 3.69" [93.73 mm] W x 3.004" [76.30 mm] H

4.173" [106.00 mm]

0.210" [5.32 mm]

3.484" [88.50 mm]

3.904" [99.15 mm]

3.671" [93.24 mm]

4.590" [116.58 mm]

4.357" [110.67 mm]

0.075" [1.90 mm]

0.986" [25.04 mm] 0.496" [12.59 mm] 0.116" [2.95 mm] 0.450" [11.44 mm]

4.587" [116.52 mm]

3.69" [93.73 mm] W X 3.004" [76.30 mm] H AF93-KYBDTEMP

AF93/IS903 Keypad Template Figure A-1

AF93/IS903 Instruction Manual A-7

APPENDIX

AF93/IS903 Instruction Manual A-8

Index Note that parameters are listed with the notation ÒparameterÓ and the LCD Display is on the second line of the listing within parenthesis (). For example: Accel Time 2, parameter; 4-4, 4-15, A-2, A-4 (ACCEL TIME 2) 1 1% Input Line Reactor; S-3, 2-6, 2-35 100% I Limit; 5-2 3 3% and 5% Input Line Reactors; 2-6 A Accel Time, parameter; 4-4, 4-15, A-2, A-4 (ACCEL TIME) Accel Time 2, parameter; 4-4, 4-15, A-2, A-4 (ACCEL TIME 2) Accel/Decel Mode, parameter; 4-4, 4-15, A-2, A-4 (ACCEL/DECEL MODE) Accel/Decel2 or Jog, parameter; 4-4, 4-16, A-2, A-4 (ACCEL2 OR JOG) ACCEL/DECEL 2, Range of Adjustment; 4-4, 4-16 A/D OFFSET ERROR, fault message; 5-4 AF93/IS903 Associated Drive Motor; S-3, 2-5 Drive Components; S-3 Options; 2-6 AF93/IS903 Circuit Breaker; 2-6, 2-12 Input Line Considerations and; 2-12 Lockable Motor Disconnect; 2-6 Agency Standards; 2-39 cUL; 2-39 IEC-22G; 2-39 NEMA-ICS 3.1; 2-39 UL Standard 508C; 2-39 UL Standard 840; 2-39

Alert Symbol; S-1 to S-2 Align Motor; 2-18 Align Motor and Machinery and; 2-18 Ambient Operating Conditions; 2-38 Analog and Digital Conductor Routing; 2-14 Input Line Routing and; 2-14 Using Cable Trays; 2-14 Using Conduit; 2-14 Analog and Digital Conductor Wiring Output Power Conductor Routing and; 2-14 Analog and Digital Signal Considerations; 2-14, 2-15 Analog and Digital Conductor Wiring and; 2-14 Analog and Digital Signal Wiring and; 2-14 Analog and Digital Signal Wiring; 2-14, 2-17 Grounding Requirements and; 2-14 Materials and; 2-14 Shielded Cable and; 2-14 Wire Size and; 2-14 Analog I/O Signal Transient Protection; 2-38 Analog Inputs; 2-38 ANALOG LOAD LIM, Range of Adjustment; 4-4, 4-13, 4-15, 4-17 and 4-18 Analog Outputs; 2-38 Analog Output #x, parameter; 4-9, 4-23, A-3, A-4 (ANALOG OUTPUT x) ANSI C62.41; 2-36 Application Considerations; S-3, 2-6 and 2-7 AF93/IS903 Adjustable Frequency Drive Options and; 2-6 Motor Selection and; 2-7 Applying AC Power; 2-19 Article 500; S-3, 2-39 National Electric Code and; S-3, 2-39 ASTM D999; 2-39 ASTM-896; 2-39 AT SPEED, Range of Adjustment; 4-7, 4-8, 4-23 Authority Having Jurisdiction; 2-8 Available Options; 2-6 1%, 3 % and 5% Input Line Reactors; 2-6 AF93/IS903 Circuit Breaker; 2-6, 2-12 Dynamic Braking; 2-29 and 2-30, 5-5 Average Operating Motor Current; 2-7

AF93/IS903 Instruction Manual I-1

INDEX B

D

Branch Circuit Overload Protection Selection; 2-8 Bus Voltage; S-3, 5-4

Danger; S-1 to S-3, 5-6 Explosive Atmosphere; S-3 Meaning of; S-2 Danger High Voltage; S-2, S-3, 5-6 Bus Voltage; S-3, 5-6 General Precautions; S-2 DC Bus Capacitors; S-3 High Voltage Danger and; S-3 Checking DC Bus Voltage and; 5-6 and 5-7 DC Injection Braking, parameter; 4-6, 4-20, A-3 and A-4 (DC BRAKE TIME) DC LINK HIGH, fault message; 5-4 DC LINK LOW, fault message; 5-4 DC Voltmeter; S-3, 5-6 and 5-7 Measuring Bus Voltage and; S-3, 5-6 and 5-7 Decel Time, parameter; 4-4, 4-16; A-2, A-4 (DECEL TIME) Decel Time 2, parameter; 4-4, 4-16; A-2, A-4 (DECEL TIME 2) Diagnostic Messages; 2-36 Digital I/O Signal Transient Protection; 2-38 Digital Inputs; 2-38 Digital Outputs; 2-38 DIGITAL POT, Range of Adjustment; 4-5, 4-18, 4-20 and 4-21 DISABLE, Range of Adjustment; 4-10, 4-23 and 4-24 Disconnect Device; S-3 Down button; 3-2, 3-5, 3-10 to 3-12, 4-4, 4-13, 4-25, 5-2 Drawings; 2-22 to 2-33, 4-19 Component Identification for 2, 3, and 5 Hp Frame Size; 2-26 Component Identification for 7.5 and 10 Hp Frame Size; 2-27 Connection Drawing for 2, 3, and 5 Hp Frame Size; 2-29 Connection Drawing for 7.5, 10, 15, and 20 Hp Frame Size; 2-28 Input/Output Terminal Block Connections for 2-Wire Start/Stop Control; 2-33 Input/Output Terminal Block Connections for 3-Wire Start/Stop Control; 2-32 Mounting Dimensions for 2, 3, and 5 Hp Frame Size; 2-22 Mounting Dimensions for 7.5 and 10 Hp Frame Size; 2-23 Mounting Dimensions for 15 and 20 Hp Frame Size; 2-24 Mounting Options for Adequate Ventilation; 2-25 PI Control Application Example; 4-19 Drive Motor; S-3 Dynamic Braking; 2-29 and 2-30, 5-5

Buttons Down; 3-2, 3-5, 3-10 to 3-12, 4-4, 4-13, 4-25, 5-2 Forward/Reverse; 3-2, 3-8 and 3-9, 4-10, 4-23 Select; 3-2, 3-4, 3-6, 4-10, 4-24, A-3 and A-4 Setup; 3-3, 3-5, 3-10 to 3-13, 4-25 Start; 3-2, 3-6, 4-25, 5-2 Stop; 3-2, 3-7, 4-25, 5-2 Up; 3-2, 3-5, 3-10 to 3-12, 4-4, 4-13, 4-25, 5-2 C Cable; 2-12 to 2-14, 2-17 Cable Trays; 2-12 to 2-14, 2-17 Analog and Digital Conductor Routing and; 2-12 to 2-14 Input Line Routing and; 2-12 to 2-14 Output Power Conductor Routing and; 2-12 to 2-14 Cat. No; 2-35 Catalog Number Decoding; 2-40 Caution; S-1, S-2, S-4, 2-17 and 2-18, 3-1, 5-1 Electrostatic Discharge; S-4, 2-17 Heed All Safety Statements; 2-18, 3-1, 5-1 Meaning of; S-2 OSHA 1910.219; 2-18 Change settings indicator; 3-3, 3-10, 3-12 CHANGE SETTINGS, mode; 3-2 and 3-3, 3-5 Changing Parameter Settings; 3-11 thru 3-15 Check List; 2-15 to 2-20 Circuit Breaker; 2-6, 2-12 Lockable Motor Disconnect; 2-6, 2-12 Class A Digital Device; 2-39 COAST, Range of Adjustment; 4-10, 4-23 Code Requirements; 2-8, 2-13 and 2-14 Branch Circuit Overload Protection and; 2-8 Input Line Conductor Selection and; 2-8 Output Power Conductor Sizing and; 2-13 Codes; S-2 to S-4, 2-8, 2-13 and 2-14, 2-39 Article 500 NEC; S-3, 2-39 Conduit; 2-12 to 2-14, 2-16 Analog and Digital Conductor Routing and; 2-14 Ground Connections and; 2-8 Input Line Routing and; 2-12 Output Power Conductor Routing and; 2-13 Connect Wiring; 2-17 Connection Diagrams; 2-29 to 2-33 Continuous Current Rating; 2-7 Control Wiring; 2-14 Analog and Digital Conductor Routing and; 2-14 Cooling Air; 2-38 Cooling Capacity of Motor; 2-7 Corrosive Atmosphere, Protection From; 2-4, 2-39 Corrosive Environment; 2-39 CSA; S-3 cUL; 2-39 CURRENT, Range of Adjustment; 4-3, 4-9, 4-13, 4-23

E EE PROM FAIL, fault message; 5-5 Efficiency Optimization, parameter; 4-10, 4-24, A-3 and A-4 (EFFICIENCY OPT) ELAPSED TIME, Range of Adjustment; 4-3, 4-13 Electrostatic Discharge; S-4, 2-17 Caution; S-4, 2-17 Emergency Stop Requirements; S-3

AF93/IS903 Instruction Manual I-2

INDEX EMI; 2-39 EMI Susceptibility; 2-39 ENABLE, Range of Adjustment; 4-11, 4-23 and 4-24 Enable Select Key, parameter; 4-10, 4-24, A-3 and A-4 (SELECT KEY) Enclosure Selection; S-4, 2-5, 2-40 Environment Specifications; 2-38 Explosive Atmosphere; S-3, 2-39 EXTERNAL FAULT, fault message; 5-5 External Fault Signal; 5-5 F FCC Part 15B; 2-39 Fault History, parameter; 4-11, 4-25, A-3 and A-4 (FIRST FAULT, FIRST FAULT TIME, LAST FAULT, LAST FAULT TIME, PREVIOUS FAULT, PREV. FAULT TIME) Fault indicator; 3-2, 3-5, 5-2 FAULT, mode; 3-2, 3-6 and 3-7, 4-7, 4-25, 5-2 Fault messages, displaying 5-2 Fault messages, how to use chart 5-3 Fault messages, suggested remedies A/D OFFSET ERROR; 5-4 DC LINK HIGH; 5-4 DC LINK LOW; 5-4 EE PROM FAIL; 5-5 EXTERNAL FAULT; 5-5 GROUND FAULT; 5-4 HS OVER TEMP; 5-5 IGBT SAT; 5-4 MOTOR FAULT; 5-5 MOTOR PARAM FAULT; 5-5 OVER CURRENT; 5-4 THERMAL OVERLOAD; 5-5 FIRST FAULT, Range of Adjustment; 4-11, 4-25 FIRST FAULT TIME, Range of Adjustment; 4-11, 4-25 Follower; 4-5, 4-16, 4-18, 4-20 Forward command, explanation of 3-8 Forward command, issuing a 3-8 Forward indicator; 2-19, 3-2, 3-8, 3-9 Forward/Reverse button 3-2, 3-8 Forward/Reverse, parameter; 4-10, 4-23, A-3 and A-4 (REVERSE DIR.) FREQUENCY, Range of Adjustment; 4-3, 4-9, 4-13, 4-23 Frequency Range; 2-36 G General Specifications; 2-36 to 2-40 Agency Standards; 2-39 Analog Inputs; 2-38 Analog Outputs; 2-38 Analog/Digital Transient Protection; 2-38 Digital Inputs; 2-38 Digital Outputs; 2-38

EMI Susceptibility; 2-39 Frequency Range; 2-36 Input Line Conditions; 2-36 Input Line Transients; 2-36 Operating Environment; 2-38 Shock and Vibration; 2-39 Terminal Block; 2-37 Ground Conductor Size; 2-8 GROUND FAULT, fault message; 5-4 Grounding; S-2, S-4, 2-8, 2-17 High Voltage Danger and; S-2 Grounding Connections; 2-8 Ground Conductor Sizing and; 2-8 Material Selection and; 2-8 Motor Frames and Operator Control Stations; 2-8 Guards; S-3, S-4, 2-17 Warning of; S-3 H H2S; 2-4, 2-39 HS OVER TEMP, fault message; 5-5 Handling of Drive After Delivery; 2-4, 2-15 Harmonic Content of Input Current; 2-8, 2-11 Harmonic Distortion; 2-6, 2-8, 2-36 Harmonic Voltage Distortion; 2-11 Input Line Impedance and; 2-11 Line Current Harmonic Content and; 2-11 Harmonic Voltage Distortion; 2-11, 2-36 Relationship to Input Line Impedance and; 2-11 Hazardous Environment; 2-39 Hazardous Line Voltage; S-2 Warning of; S-2 Heat Dissipation; 2-39 Heavy Equipment Handling; S-4, 2-4 Heavy Equipment Handling, Warning of; S-4, 2-4 Horsepower; 2-7 Horsepower Rating; 2-7 I IEC; S-3, 2-36 and 2-39 IEC - 22G; 2-39 IEC 801; 2-38 and 2-39 IEEE; S-3, 2-36 IEEE Standard 446; 2-36 IGBT SAT, fault message; 5-4 Independent Testing Laboratory Logo; 2-35 Indicators Change settings; 3-3, 3-10, 3-12 Fault; 3-2, 3-5, 5-2 Forward; 3-2, 3-7, 3-8 Keypad; 3-2, 3-4 Remote; 3-2 Reverse; 3-2, 3-7, 3-8 Run; 3-2, 3-6, 5-2 Scroll; 3-3

AF93/IS903 Instruction Manual I-3

INDEX Initial Startup; 2-19 Input Current; 2-8, 2-13, 2-36 Input Line Conditions; 2-36 Input Line Conductor Selection; 2-8, 2-10 Code Requirements and; 2-8 Input Current and; 2-8 Input Terminal Wire Size Capacity and; 2-8, 2-10 Input Voltage and; 2-8 Material Requirements and; 2-8 Runs Over 300 Feet and; 2-8 Input Line Considerations; 2-8 to 2-12 AF93/IS903 Circuit Breaker and; 2-12 Branch Circuit Overload Protection and; 2-8 Grounding Connections and; 2-8 Harmonic Distortion and; 2-11 Input Line Conductor Sizing and; 2-8 Input Line Impedance and; 2-8 and 2-9, 2-11 Input Line Routing and; 2-12 Isolation Transformers and; 2-12 Line Fuses and; 2-12 Multiple Conductor Wiring and; 2-12 Power Factor Correction and; 2-12 Standby Power Generation and; 2-12 Input Line Current; 2-8, 2-11 Input Line Impedance and; 2-8 Motor Efficiency and; 2-8 Motor Power Factor and; 2-8 Input Line Impedance; S-3, 2-6, 2-8, 2-9, 2-11, 2-36 Harmonic Content of Input Current and; 2-8, 2-11 Harmonic Voltage Distortion and; 2-11 Input Current and; 2-8 Input Line Reactor and; S-3, 2-6 Need For Calculation of; 2-6, 2-9, 2-11 Range of; S-3, 2-6, 2-8, 2-11 Rated Output Voltage and; 2-8 Warning of; S-3 Input Line Reactor; S-3, 2-6 Input Line Impedance and; S-3, 2-6 Need for; S-3, 2-6 Input Line Routing; 2-12 Analog and Digital Wiring and; 2-12 Output Power Wiring and; 2-12 With Cable Trays; 2-12 With Conduit; 2-12 Input Line Transients; 2-36 Install Motor and Related Equipment; 2-18 Installation Check List; 2-15 to 2-19 Pre-Installation and; 2-15 Rough-In Enclosures and; 2-16 Rough-In Wiring and; 2-16 Connect Wiring; 2-17 Install Motor and Related Equipment; 2-18 Initial Startup; 2-19 Installation Tasks; 2-15 to 2-19 Integral Gain, parameter; 4-5, 4-18 and 4-19, 4-21, A-2, A-4 (INTEGRAL GAIN) Intermittent Current Rating; 2-7

Intermittent Operating Motor Current; 2-7 Isolation Transformers; 2-12 Input Line Considerations and; 2-12 J Jog Speed, parameter; 4-6, 4-21, A-3 and A-4 (JOG SPEED) JOG, Range of Adjustment, 4-4, 4-16 Jump Speed x, parameter; 4-6, 4-22, A-3 and A-4 (JUMP SPEED x LO) Jump Width, parameter; 4-6, 4-22, A-3 and A-4 (JUMP WIDTH)

K Keypad; 1-2, 2-7, 2-16, 3-5, 5-3, 5-5 to 5-6 During Initial Startup; 3-5 Keypad features Change settings indicator; 3-3, 3-10, 3-12 Down Button 3-2, 3-5, 3-10 to 3-12, 4-4, 4-13, 4-25, 5-2 Fault indicator; 3-2, 3-5, 5-2 Forward indicator; 3-2, 3-7, 3-8 Forward/Reverse button 2-2 Keypad indicator; 3-2, 3-4 LCD; 3-2 Remote indicator; 3-2 Reverse indicator; 3-2, 3-7, 3-8, 3-9 Run indicator; 3-2, 3-6, 5-2 Scroll indicator; 3-3 Select button; 3-2, 3-4, 3-6, 4-10, 4-24, A-3 and A-4 Setup button; 3-3, 3-5, 3-10 to 3-13, 4-24 Start button 3-2, 3-6, 4-25, 5-2 Stop button 3-2, 3-7, 4-25, 5-2 Up button 3-2, 3-5, 3-10 to 3-12, 4-4, 4-13, 4-25 Keypad indicator; 3-2, 3-4 Keypad, tips on using 2-5 KEYPAD, mode; 3-2, 3-8, 4-4, 4-13, 4-21, 4-24

L LAST FAULT, Range of Adjustment; 4-11, 4-25 LAST FAULT TIME, Range of Adjustment; 4-11, 4-25 LCD; 1-2, 3-1 to 3-5, 3-10 to 3-13, 4-11, 4-13, 4-23, 5-2 Line Current Harmonic Content; 2-11 Input Line Impedance and; 2-11 Line Distortion; 2-36 Line Fuses; 2-12 Input Line Considerations and; 2-12 Line Impedance (See Input Line Impedance) LINEAR, Range of Adjustment; 4-4, 4-15 LOAD, Range of Adjustment; 4-3, 4-9, 4-13, 4-23 Load Inertia, parameter; 4-10, 4-23, A-3, A-4 (LOAD INERTIA) Load Inertia, Range of Adjustment; 4-10, 4-23, A-3, A-4 LOAD LIMIT, Range of Adjustment; 4-7, 4-8, 4-22

AF93/IS903 Instruction Manual I-4

INDEX Load Limit, parameter; 4-5, 4-17, A-2, A-4 (LOAD LIMIT) Local Codes; S-3 Local Regulations; S-2 Lower Display, parameter; 4-3, 4-13, A-2, A-4 (LOWER DISPLAY)

M Max. Ambient; 2-35 Maximum Analog Reference, parameter; 4-4, 4-14, 4-19, A-2, A-4 (MAX ANALOG REF) Maximum Potentiometer Reference, parameter; 4-14, 4-19, A-2, A-4 (MAX POT REF) Maximum Speed, parameter; 4-4, 4-13, A-2, A-4 (MAX SPEED) Microprocessor Control; 1-1 MIL-STD 202E; 2-39 Minimum Analog Reference, parameter; 4-4, 4-14, 4-19, A-2, A-4 (MIN ANALOG REF) Minimum Potentiometer Reference, parameter; 4-14, 4-19, A-2, A-4 (MIN POT REF) Minimum Speed, parameter; 4-4, 4-13, A-2, A-4 (MIN SPEED) Modes CHANGE SETTINGS; 3-2 and 3-3, 3-5 FAULT; 3-2, 3-6 and 3-7, 4-7, 4-25, 5-2 KEYPAD; 3-2, 4-4, 4-13, 4-21, 4-24 OPERATE; 4-13 REMOTE; 4-7 and 4-8, 4-13 and 4-14, 4-16, 4-20 and 4-21, 4-24 REVERSE; 4-7 and 4-8 RUN; 3-2, 3-6, 4-7, 4-8, 4-13, 4-22 SCROLL; 3-2, 3-3, 3-5, 4-25 STOP; 3-7, 4-7 and 4-8 Monitoring DC Capacitor Discharge; S-3 High Voltage Danger and; S-3 MOTOR FAULT, fault message; 5-5 Motor Frames, Grounding Requirement and; 2-8 Motor Hp Rating, parameter; 4-4, 4-17, A-2, A-4 (RATED HP) Motor Loading; 2-18 MOTOR PARAM FAULT, fault message; 5-5 Motor Rotation; 2-19 During Initial Startup; 2-19 Motor Selection (See Motors) Motor Speed; S-3, 1-1, 2-7, 2-19 During Initial Startup; 2-19 Motor Speed Control; 1-1 Motor Voltage Diagram; 2-18 MOTOR VOLTS, Range of Adjustment; 4-3, 4-9, 4-13, 4-23 Motors; S-1 to S-3, 1-1, 2-7, 2-13, 2-18 Average Operating Motor Current and; 2-7 Cooling Requirements and; 2-7

Horsepower Requirements and; 2-7 Installation Requirements and; S-3, 2-13, 2-18 ManufacturerÕs Ratings and; S-3, 2-7, 2-13, 2-18 NEMA Design B and; 2-7 Operation Above 60 Hz and; S-3, 2-7 Operation at Reduced Speed and; 2-7 Selection of; S-3, 2-7, 2-13 Three Phase and; 2-7 Torque Rating and; 2-7 Mounting Dimensions and Options; 2-22 to 2-25 Multiple Conductor Wiring; 2-12 N Nameplate; S-3, 2-7, 2-8, 2-13, 2-18, 2-34 Nameplate Identification; 2-35 Nameplate Speed; S-3 National Electric Code (NEC); S-2, S-3, 2-8 Article 500 and; S-3 NEC; S-3, 2-8, 2-13 NEMA; S-3, 2-5, 2-38, 2-39 and 2-40 NEMA - ICS 3.1; 2-39 Nominal HP; 2-35 Non-Standard Frequency; 2-19 Non-Standard Voltage; 2-19 Notice; S-1 to S-2 Number of Restart Attempts Before Lockout, parameter; 4-10, 4-23, A-3, A-5 (RESTART ATTEMPTS)

O OPERATE, mode; 4-13 Operating Environment; 2-38 and 2-39 Ambient Operating Conditions; 2-38 Cooling Air; 2-38 Corrosive Environment; 2-39 Hazardous Environment; 2-39 Heat Dissipation; 2-39 Solvent Withstand; 2-39 Storage Conditions; 2-38 Operation Above 60 Hz; S-3, 2-7 Warning of; S-3 Operation display 3-2, 3-5, 4-3, 4-13, A-2, A-4, A-5 OperatorÕs Control Stations, Grounding Requirements and; 2-8 Options; S-3, 2-6 OSHA 1910.219; S-4, 2-18 Output Power Circuit; 2-13 Overcurrent Protection and; 2-13 Output Power Conductor Routing; 2-13 Analog and Digital Wiring and; 2-13 Input Power Wiring and; 2-13 Using Cable Trays; 2-13 Using Conduit; 2-13 Output Power Conductor Sizing; 2-11, 2-13, 2-17 Code Requirements and; 2-13 Material Requirements and; 2-13

AF93/IS903 Instruction Manual I-5

INDEX Output Current and; 2-13 Output Terminal Wire Sizing Capacity and; 2-13 Output Voltage and; 2-13 Runs Over 300 Feet and; 2-13 Output Power Considerations; 2-13, 2-15 Output Power Conductor Routing and; 2-13 Output Power Conductor Sizing and; 2-13 Overcurrent Protection and; 2-13 Power Factor Correction and; 2-13 OVER CURRENT, fault message; 5-4 OVERLOAD WARNING, Range of Adjustment; 4-7, 4-8, 4-22 Overcurrent Protection; 2-13 Multiple Motors and; 2-13 One Motor and; 2-13 Output Power Circuit and; 2-13 Overhead Construction, Drive Location and; 2-5, 2-16 Overload; 2-8, 2-13 and 2-14 P Parameters; 1-2, 5-3 Accel Time; 4-4, 4-16, A-2, A-4 (ACCEL TIME) Accel Time 2; 4-4, 4-16, A-2, A-4 (ACCEL TIME 2) Accel/Decel Mode; 4-4, 4-15, A-2, A-4 (ACCEL/DECEL MODE) Accel/Decel2 or Jog; 4-4, 4-16, A-2, A-4 (ACCEL2 OR JOG) Analog Output #x (ANALOG OUTPUT x) DC Injection Braking; 4-6, 4-22, A-3 and A-4 (DC BRAKE TIME) Decel Time; 4-4, 4-16; A-2, A-4 (DECEL TIME) Decel Time 2; 4-4, 4-16; A-2, A-4 (DECEL TIME 2) Efficiency Optimization; 4-10, 4-24, A-3 and A-4 (EFFICIENCY OPT) Enable Select Key; 4-10, 4-24, A-3 and A-4 (SELECT KEY) Fault History; 4-11, 4-25, A-3 and A-4 (FIRST FAULT, FIRST FAULT TIME, LAST FAULT, LAST FAULT TIME, PREVIOUS FAULT, PREV. FAULT TIME) Forward/Reverse; 4-10, 4-23, A-3 and A-4 (REVERSE DIR.) Integral Gain; 4-5, 4-18 and 4-19, A-2, A-4 (INTEGRAL GAIN) Jog Speed; 4-6, 4-21, A-3 and A-4 (JOG SPEED) Jump Speed x; 4-6, 4-22, A-3 and A-4 (JUMP SPEED x LO) Jump Width; 4-6, 4-22, A-3 and A-4 (JUMP WIDTH)

Load Inertia; 4-10, 4-23, A-3, A-4 (LOAD INERTIA) Load Limit; 4-5, 4-13, 4-17, A-2, A-4 (LOAD LIMIT) Lower Display; 4-3, 4-13, A-2, A-4 (LOWER DISPLAY) Maximum Analog Reference; 4-4, 4-14, 4-19, A-2, A-4 (MAX ANALOG REF) Maximum Potentiometer Reference; 4-14, 4-19, A-2, A-4 (MAX POT REF) Maximum Speed; 4-4, 4-13, A-2, A-4 (MAX SPEED) Minimum Analog Reference; 4-4, 4-14, 4-19, A-2, A-4 (MIN ANALOG REF) Minimum Potentiometer Reference; 4-14, 4-19, A-2, A-4 (MIN POT REF) Minimum Speed; 4-4, 4-13, A-2, A-4 (MIN SPEED) Number of Restart Attempts Before Lockout, parameter; 4-10, 4-23, A-3, A-5 (RESTART ATTEMPTS) Password; 3-11, 4-11, 4-25, A-3, A-5 (PASSWORD) Power Up Restart; 4-10, 4-24, A-3, A-5 (POWER UP RESTART) Preset Speed #x; 4-5 and 4-6, 4-21, A-2 and A-3, A-5 (PRESET SPEED x) Proportional Gain; 4-5, 4-19, A-2, A-5 (PROPORTIONAL GN) Rated Input Frequency; 4-5, 4-17, A-2, A-5 (RATED FREQUENCY) Rated Motor Current; 4-4, 4-17, A-2, A-5 (RATED CURRENT) Rated Motor Efficiency; 4-5, 4-17, A-2, A-5 (RATED EFFICIENCY) Rated Motor Volts; 4-4, 4-17, A-2, A-5 (RATED VOLTS) Rated Nameplate Speed; 4-5, 4-17, A-2, A-5 (RATED SPEED) Relay x; 4-7 and 4-8, 4-22, A-3, A-5 (RELAY x) Remote Function; 4-5, 4-18 to 4-20, A-2, A-5 (REMOTE FUNCTION) Speed Setpoint; 4-3, 4-13, A-2, A-5 (SPEED SETPOINT) Start Into Spinning Motor; 4-11, 4-24, A-3, A-5 (SPINNING MOTOR) Stop Profile; 4-10, 4-23, A-3, A-5 (STOP PROFILE) Time Between Restart Attempts; 4-10, 4-23, A-3, A-5 (RESTART DELAY) Upper Display; 4-3, 4-13, A-2, A-5 (UPPER DISPLAY) Parameter Settings; 3-10 thru 3-15

AF93/IS903 Instruction Manual I-6

INDEX Selecting Parameters; 3-10 Changing Settings; 3-11 thru 3-15 Password, parameter; 3-11, 4-11, 4-25, A-3, A-5 (PASSWORD) PI REGULATOR, Range of Adjustment; 4-5, 4-18 to 4-20 POWER, Range of Adjustment; 4-3, 4-9, 4-13, 4-22 Power Connection Drawing; 2-29 and 2-30 Power Disconnect Device; S-3 Power Factor Correction; 2-12, 2-13 Input Line Considerations and; 2-12 Output Power Considerations and; 2-13 Power Up Restart, parameter; 4-10, 4-23, A-3, A-5 PREV. FAULT TIME, Range of Adjustment; 4-11, 4-25 Pre-Installation; S-3, 2-3 to 2-14 Preset Speed #x, parameter (PRESET SPEED x); 4-5 and 4-6, 4-20, A-2 and A-3, A-5 Pre-Start Alarms; S-3 PREVIOUS FAULT, Range of Adjustment; 4-11, 4-25 Proportional Gain, parameter; 4-5, 4-17, 4-19, A-2, A-5 (PROPORTIONAL GN) Pulse Width Modulation (PWM); 1-1 R RAMP, Range of Adjustment; 4-10, 4-23 Range of Adjustment ACCEL/DECEL 2; 4-4, 4-16 ANALOG LOAD LIM; 4-4, 4-13, 4-17 and 4-18, 4-20 AT SPEED; 4-7, 4-8, 4-22 COAST; 4-10, 4-23 CURRENT; 4-3, 4-9, 4-13, 4-23 DIGITAL POT; 4-5, 4-18, 4-20 and 4-21 DISABLE; 4-10 and 4-11, 4-23 and 4-24 ELAPSED TIME; 4-3, 4-13 ENABLE; 4-10 and 4-11, 4-23 and 4-24 FIRST FAULT; 4-11, 4-25 FIRST FAULT TIME; 4-11, 4-25 FREQUENCY; 4-3, 4-9, 4-13, 4-23 JOG; 4-4, 4-16 LAST FAULT; 4-11, 4-25 LAST FAULT TIME; 4-11, 4-25 LINEAR; 4-4, 4-15 LOAD; 4-3, 4-9, 4-13, 4-23 LOAD LIMIT; 4-7, 4-8, 4-22 LOAD INERTIA; 4-10, 4-23, A-3, A-4 MOTOR VOLTS; 4-3, 4-9, 4-13, 4-23 OVERLOAD WARNING; 4-7, 4-8, 4-22 PI REGULATOR; 4-5, 4-18 to 4-20 POWER; 4-3, 4-9, 4-13, 4-23 PREV. FAULT TIME; 4-11, 4-25 PREVIOUS FAULT; 4-11, 4-25 RAMP; 4-10, 4-23 READY; 4-7, 4-8, 4-22 REVERSE; 4-7, 4-8, 4-22

RUN; 4-7, 4-8, 4-22 ÒSÓ - CURVE; 4-4, 4-15 SPEED; 4-3, 4-9, 4-13, 4-23 SPEED FOLLOWER; 4-5, 4-16, 4-18, 4-20 ZERO SPEED; 4-7, 4-8, 4-22 Rated Input Frequency, parameter; 4-5, 4-17, A-2, A-5 (RATED FREQUENCY) Rated Motor Current, parameter; 4-5, 4-17, A-2, A-5 (RATED CURRENT) Rated Motor Efficiency, parameter; 4-5, 4-17, A-2, A-5 (RATED EFFICIENCY) Rated Motor Volts, parameter; 4-4, 4-17, A-2, A-5 (RATED VOLTS) Rated Nameplate Speed, parameter; 4-5, 4-17, A-2, A-5 (RATED SPEED) Recommended Minimum Input Line Wire Size; 2-10 Recommended Minimum Output Power Wire Size; 2-10 READY, Range of Adjustment; 4-7, 4-8, 4-22 Relay x, parameter; 4-7 and 4-8, 4-22, A-3, A-5 (RELAY x) REMOTE, Range of Adjustment; 4-7, 4-8 Remote Function, parameter; 4-5, 4-18 to 4-20, A-2, A-5 (REMOTE FUNCTION) Remote indicator; 3-2 REMOTE, mode; 4-7 and 4-8, 4-13 and 4-14, 4-16, 4-20 and 4-21, 4-24 Reporting Shipping Damage; 2-2 Reverse indicator; 2-19, 3-2, 3-8 and 3-9 REVERSE, mode; 4-7 and 4-8 REVERSE, Range of Adjustment; 4-7, 4-8, 4-22 RESTART ATTEMPTS, parameter; 4-10, 4-23, A-3, A-5 Rotating Mechanical Equipment; S-4 Loose Fitting Clothing and; S-4 Warning of; S-4 Rough-In Enclosures; 2-16 Rough-In Wiring; 2-16 Run indicator; 3-2, 3-6, 5-2 RUN, mode; 3-2, 3-6, 4-7, 4-8, 4-13, 4-22 RUN, Range of Adjustment; 4-7, 4-8, 4-22 S ÒSÓ - CURVE, Range of Adjustment; 4-4, 4-15 Safe Voltage; S-3 Discharge of DC Bus Capacitors and; S-3 Safety Glasses; S-2, S-4 Safety Statements; S-1 to S-2 Meaning of; S-2 Scroll indicator; 3-3 SCROLL, mode; 3-2, 3-3, 3-5, 4-25 Select button; 3-2, 3-4, 3-6, 4-10, 4-24, A-3 and A-4 Selecting the parameter to set; 3-10, 4-25 Shipping Container, Inspection of; 2-4 Shock and Vibration; 2-39 Shock Hazard Labels; S-2 Short Circuit Capacity; 2-9 Calculation of; 2-9

AF93/IS903 Instruction Manual I-7

INDEX Design of Power Distribution System and; 2-9 Example of Calculation; 2-9 Relationship to Full Load Current Rating and; 2-9 Solvent Withstand; 2-39 Source Impedance (See Input Line Impedance) Specifications; S-3, 2-34 to 2-40 General Specifications; 2-36 to 2-40 Nameplate Identification; 2-35 SPEED, Range of Adjustment; 4-3, 4-9, 4-13, 4-22 and 4-23 Speed; S-3, 1-1, 2-5, 3-5, 5-3 to 5-4 Speed Follower; 4-5, 4-16, 4-18, 4-20 SPEED FOLLOWER, Range of Adjustment; 4-5, 4-18 Speed Setpoint, parameter; 4-3, 4-13, A-2, A-5 (SPEED SETPOINT) Standards; 2-36, 2-39 ANSI C62.41; 2-39 ASTM D999; 2-39 ASTM-896; 2-39 FCC Part 15B; 2-39 IEC 801; 2-36 and 2-39 IEEE Standard 446; 2-36 MIL-STD 202E; 2-39 Standby Power Generation; 2-12 Input Line Considerations and; 2-12 Start button 3-2, 3-6, 4-25, 5-2 Start Into Spinning Motor, parameter; 4-11, 4-24, A-3, A-5 (SPINNING MOTOR) Starting your drive 3-6 Stop button 3-2, 3-7, 4-25, 5-2 Stopping your drive 3-7 STOP, mode; 3-7, 4-7 and 4-8 Stop Profile, parameter; 4-10, 4-23, A-3, A-5 (STOP PROFILE) Storage Conditions; 2-38 Storing The Drive; 2-4

U UL; S-3, 2-39 Unpacking The Drive; 2-4 Unusual Operating Requirements; 2-19 Up button; 3-2, 3-5, 3-10 to 3-12, 4-4, 4-13, 4-25 Upper Display, parameter; 4-3, 4-13, A-2, A-5 (UPPER DISPLAY) V Ventilation; 2-22 to 2-25 W Warning; S-1, S-2, S-3, S-4, S-5 to S-6, 2-4, 2-7, 2-16, 2-18 Application and Installation; S-3 Electric Shock; 2-16, 2-18 General Meaning; S-2 Heavy Equipment Handling; S-4, 2-4 Input Line Impedance; S-3 Operation Above 60 Hz; S-3 Rotating Mechanical Equipment; S-4 Where To Locate Drive; 2-5 Wire Size Capacity; 2-8, 2-10, 2-13 Input Terminals; 2-8, 2-10 Output Terminals; 2-10, 2-13 Z ZERO SPEED, Range of Adjustment; 4-7, 4-8, 4-22

T Terminal Block; S-3, 2-14, 2-37, 4-13 Three Phase Motor; 2-7 Three Phase Motors; 1-1 Time Between Restart Attempts, parameter; 4-10, 4-23, A-3, A-5 (RESTART DELAY) THERMAL OVERLOAD, fault message; 5-5 Torque; 1-1, 2-7, 4-5, 4-17, A-2, A-4 Motor Operation at Reduced Speed and; 2-7 Transient Protection; 2-36

AF93/IS903 Instruction Manual I-8

Cutler-Hammer Solid State Motor Control Aftermarket Services • • • • • •

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